Thomas & Betts's Color-Keyed Compression Connectors
Color-Keyed Compression Connectors
Color-Keyed压缩连接器

针对在电力电缆上安装压缩连接器，ABB专为电气布线提供了高可靠性的解决方案。运用该解决方案，电气工程人员可以在安装过程中节省大量的时间和精力，只需花费较低的安装成本即可实现高质量的连接。

可靠一致的连接

利用配备对应模具的压接工具，Color-Keyed系统将连接器和导线挤压成坚实、 紧密的线束， 在连接器和导线之间建立可靠的电气连接。

卓越系统解决方案，实现出色、可靠的连接

Color Keyed系统解决方案满足严格的UL和IEC Class A 测试要求：Color-Keyed接线耳由99.9%无氧铜制成；Color-Keyed颜色标记压接系统可以确保使用正确的模具和接线耳进行压接，实现准确、可靠的连接；Color-Keyed模具的优化设计可保证产生圆周形、六角形或菱形压接，而非简单的凹痕压接，实现超越IEC 61238-1 和UL标准的高导电率连接 — 圆周形压接能够在电缆和连接器之间产生较大的高压接触区，实现低阻抗、不易松动的可靠连接。

Power cable compression lugs Installation of solderless compression lugs on power cables

可提供：

1孔/2孔平直型：电缆尺寸 10 mm2 至 400 mm2，螺栓孔尺寸M5至M24
45°弯角型：线缆尺寸 10 mm2 至 240 mm2，螺栓孔尺寸为M6至M16
90°弯角型：线缆尺寸 10 mm2至 240 mm2，螺栓孔尺寸为M6至M16

工具
专用手持式液压工具，实现快速可靠的连接

主要产品

Color-Keyed 1 孔平直连接器	Color-Keyed 2 孔平直连接器	Color-Keyed 45° 弯角连接器
Color-Keyed 90° 弯角连接器	Color-Keyed 工具	Color-Keyed compression system

54214UF
54280UF
54215UF
54282UF
54216UF
54283UF
54277UF
54218UF
54286UF
54220UF
54289UF
54291UF
54281UF
256-30695-237UF
54223UF
54224UF
54226UF
54228UF
256-31426-141
256-31426-6SPH
256-31426-6
256-31426-6S
256-30695-1409
54204UB
256-31426-33UB*
256-31426-33UBPH
256-30695-1411
256-30695-1183B
256-30695-1356
54205UB
256-30695-252UB
54206UB
54207UB
54208UB
54209UB0412
54261UB
54210UB
54260UB
54266UB
54211UB
54265UB
54212UB
54270UB
54213UB
54275UB
256-30595-399UB
58265UB
54214UB
54280UB
54215UB
54282UB
54216UB
54283UB
54277UB
54218UB
54286UB
256-30695-1221B
54220UB
54289UB
54291UB
54281UB
54223UB
54224UB
54226UB
54228UB
54901BE
54929BE
54930BE
54904BE
54905BE
54908BE
54906BE
54933BE
54942BE
54945BE
54947BE
54946BE
54949BE
54909BE
54950BE
54910BE
54951BE
54965BE
256-30695-1252
256-30695-1253
54970BE
54913BE
54914BE
54915BE
54916BE
54917BE
54918BE
54919BE
54921BE
54920BE
54979BE
54922BE
54923BE
54984BE
58926BE
54928BE
256-30695-918
Compression Connector System
54929BEUF
54930BEUF
54904BEUF
54905BEUF
54908BEUF
54806BEUF
54933BEUF
54942BEUF
54945BEUF
54947BEUF
54946BEUF
54949BEUF
54909BEUF
54950BEUF
54910BEUF
54951BEUF
54965BEUF
54970BEUF04
54970BEUF06
54970BEUF
54913BEUF
54914BEUF
54915BEUF
54916BEUF
54917BEUF
54918BEUF
54919BEUF
54921BEUF
54920BEUF
54922BEUF
54923BEUF
58984BEUF
58926BEUF
54928BEUF
54928BEUF12

54929BEUB
54930BEUB
54904BEUB
54905BEUB
54908BEUB
54806BEUB
54933BEUB
54942BEUB
54945BEUB
54947BEUB
54946BEUB
54949BEUB
54909BEUB
54950BEUB
54910BEUB
54951BEUB
54965BEUB
54970BEUB04
54970BEUB06
54970BEUB
54913BEUB
54914BEUB
54915BEUB
54916BEUB
54917BEUB
54918BEUB
54919BEUB
54921BEUB
54920BEUB
54922BEUB
54923BEUB
58984BEUB
58926BEUB
54928BEUB
54928BEUB12
54801BE
ERG2002
256-31426-3
256-31426-3SPH
256-30695-1298
256-30695-1730
54850BE
54851BE
256-30695-1157
54852BE
256-30695-1014
256-30695-1225
256-30695-1158
256-30695-868
54854BE
256-30695-1246
256-30695-1015
256-30695-1337
256-30695-1159
256-30695-733
256-30695-1016
54855BE
256-30695-1300
54856BE
54810BE
256-30695-1160
256-30695-869
54811BE
54809BE
54812BE
54858BE
256-30695-1161
54857BE
256-30695-1018
256-30695-1018P
54859BE
54813BE
54860BE
256-30695-1162P
256-30695-1162
256-30695-593
54801BE
256-31426-3
256-31426-3SPH
256-30695-1298
256-30695-1730
54850BE
54851BE
256-30695-1157
54852BE
256-30695-1014
256-30695-1225
256-30695-1158
256-30695-868

1/2 4.18 (106.2) 3.00 (76.2) 0.88 (22.4) 0.11 (2.8) 0.30 (7.6) 0.50 (12.7) 1.75 (44.5)
54854BE
#4 AWG 91/24, #5 AWG,
#4 Weld
1/4 2.31 (58.7) 1.19 (30.2) 0.52 (13.1) 0.10 (2.5) 0.37 (9.4) 0.25 (6.4) 0.63 (16.0)
29 Grey
256-30695-1246 1/4 2.31 (54.1) 1.31 (33.3) 0.56 (14.2) 0.09 (2.3) 0.37 (9.4) 0.25 (6.4) 0.75 (19.1)
256-30695-1015 1/4 2.88 (73.2) 1.88 (47.8) 0.58 (14.7) 0.09 (2.3) 0.37 (9.4) 0.38 (9.7) 1.00 (25.4)
256-30695-1337 5/16 2.75 (69.9) 1.75 (44.5) 0.56 (14.2) 0.10 (2.5) 0.37 (9.4) 0.34 (8.4) 1.00 (25.4)
256-30695-1159 3/8 3.13 (79.5) 1.98 (50.3) 0.59 (14.9) 0.09 (2.3) 0.37 (9.4) 0.38 (9.7) 1.00 (25.4)
256-30695-733 1/2 4.18 (106.2) 3.00 (76.2) 0.88 (22.4) 0.09 (2.3) 0.37 (9.4) 0.50 (12.7) 1.75 (44.5)
256-30695-1016
#2-3 AWG #3 AWG, 125/24
1/4 3.06 (77.7) 1.88 (47.8) 0.67 (17.0) 0.09 (2.3) 0.41 (10.4) 0.38 (9.7) 1.00 (25.4)
33 Brown
54855BE 1/4 2.43 (61.7) 1.28 (32.5) 0.59 (14.9) 0.11 (2.8) 0.41 (10.4) 0.50 (12.7) 0.63 (16.0)
256-30695-1300 1/4 2.63 (66.8) 1.35 (34.3) 0.68 (17.3) 0.11 (2.8) 0.41 (10.4) 0.25 (6.4) 0.75 (19.1)
54856BE 5/16 2.78 (70.6) 1.63 (41.4) 0.59 (14.9) 0.11 (2.8) 0.41 (10.4) 0.38 (9.7) 0.75 (19.1)
54810BE 3/8 3.80 (96.5) 2.57 (65.3) 0.59 (14.9) 0.11 (2.8) 0.41 (10.4) 0.38 (9.7) 1.75 (44.5)
256-30695-1160 3/8 3.08 (78.2) 1.94 (49.3) 0.59 (14.9) 0.11 (2.8) 0.41 (10.4) 0.38 (9.7) 1.00 (25.4)
256-30695-869 1/2 4.02 (102.1) 2.88 (73.2) 0.25 (6.4) 0.75 (19.1) 0.41 (10.4) 0.63 (16.0) 1.75 (44.5)
54811BE 1/2 4.28 (108.7) 3.00 (76.2) 0.88 (22.4) 0.11 (2.8) 0.41 (10.4) 0.50 (12.7) 1.75 (44.5)
54809BE
#1 AWG
#2 AWG
150/24
175/24
#2 Weld
1/4 2.88 (73.2) 1.19 (30.2) 0.67 (17.0) 0.11 (2.8) 0.47 (11.9) 0.25 (6.4) 0.63 (16.0)
37 Green
54812BE 1/4 2.75 (69.9) 1.40 (35.6) 0.67 (17.0) 0.11 (2.8) 0.47 (11.9) 0.25 (6.4) 0.75 (19.1)
54858BE 5/16 2.94 (75.4) 1.63 (41.4) 0.67 (17.0) 0.11 (2.8) 0.47 (11.9) 0.38 (9.7) 0.88 (22.4)
256-30695-1161 3/8 3.30 (83.8) 1.98 (50.3) 0.67 (17.0) 0.11 (2.8) 0.47 (11.9) 0.38 (9.7) 1.00 (25.4)
54857BE 1/2 4.43 (112.5) 3.00 (76.2) 0.88 (22.4) 0.11 (2.8) 0.47 (11.9) 0.50 (12.7) 1.75 (44.5)
256-30695-1018
1/0 AWG #1 AWG, 225/24
1/4 3.63 (92.2) 1.88 (47.8) 0.75 (19.0) 0.13 (3.3) 0.52 (13.2) 0.38 (9.7) 1.00 (25.4)
42 Pink
256-30695-1018P 1/4 3.63 (92.2) 1.88 (47.8) 0.75 (19.0) 0.13 (3.3) 0.52 (13.2) 0.38 (9.7) 1.00 (25.4)
54859BE 1/4 2.63 (66.8) 1.19 (30.2) 0.75 (19.0) 0.13 (3.3) 0.52 (13.2) 0.25 (6.4) 0.63 (16.0)
54813BE 1/4 2.71 (68.8) 1.38 (35.1) 0.75 (19.0) 0.13 (3.3) 0.52 (13.2) 0.25 (6.4) 0.75 (19.1)
54860BE 5/16 2.97 (75.4) 1.63 (41.4) 0.75 (19.0) 0.13 (3.3) 0.52 (13.2) 0.50 (12.7) 0.88 (22.4)
256-30695-1162P 3/8 3.25 (82.3) 1.98 (50.3) 0.75 (19.0) 0.13 (3.3) 0.52 (13.2) 0.38 (9.7) 1.00 (25.4)
256-30695-1162 3/8 3.23 (82.0) 1.93 (49.0) 0.75 (19.0) 0.13 (3.3) 0.52 (13.2) 0.38 (9.7) 1.00 (25.4)
256-30695-593 1/2 4.33 (110.0) 3.00 (76.2) 0.75 (19.0) 0.13 (3.3) 0.52 (13.2) 0.63 (16.0) 1.75 (44.5)
￥ For installations from 16 kV up to 35 kV, consult shielded cable manufacturers for stress relief and insulation requirements. Call your Regional Sales Office for sizes not listed.
Tooling: pp. E4–E62
Die Selector Chart: pp. E35–E50
Two-Hole Lugs — Long Barrel Certified to
600 V and Recommended up to 35 kV￥
Peep Holes Available!
Add suffix -PHPeep Holes Available!
Material: High-Conductivity
Wrought Copper
Finish: Electro-Tin Plated
Compression Connectors for
Copper Conductors
Color-Keyed.
B26 www.tnb.ca

A
EC
D
B
H F
Compression Connector System
Two-Hole Lugs — Long Barrel Certified to
600 V and Recommended up to 35 kV￥ (cont’d)
Material: High-Conductivity
Wrought Copper
Finish: Electro-Tin Plated
Peep Holes Available!
Add suffix -PHPeep Holes Available!
Compression Connectors for
Copper Conductors
Color-Keyed.
A
EC
D
B
H F
Compression Connector System
Two-Hole Lugs — Long Barrel Certified to
600 V and Recommended up to 35 kV￥ (cont’d)
Material: High-Conductivity
Wrought Copper
Finish: Electro-Tin Plated
Peep Holes Available!
Add suffix -PHPeep Holes Available!
Compression Connectors for
Copper Conductors
Color-Keyed.
Cat. No.
Wire Size
Bolt Size
Dimensions in. (mm)
Die
Code
Colour
CodeCode Cable Flex Cable
Classes G, H, I, K, M A B C D E F H
54814BE
2/0 AWG 1/0 AWG, 1/0 Weld
275/24
1/4 2.62 (66.5) 1.25 (31.8) 0.83 (21.1) 0.13 (3.3) 0.57 (14.5) 0.25 (6.4) 0.63 (16.0)
45 Black
256-30695-1299 1/4 2.69 (68.3) 1.31 (33.3) 0.81 (20.6) 0.13 (3.3) 0.57 (14.5) 0.25 (6.4) 0.75 (19.1)
256-30695-1116 3/8 3.19 (81.0) 1.81 (46.0) 0.83 (21.1) 0.13 (3.3) 0.57 (14.5) 0.38 (9.7) 1.00 (25.4)
256-30695-1116P 3/8 3.19 (81.0) 1.81 (46.0) 0.83 (21.1) 0.13 (3.3) 0.57 (14.5) 0.38 (9.7) 1.00 (25.4)
54862BE 1/2 4.20 (106.7) 2.81 (71.4) 0.83 (21.1) 0.13 (3.3) 0.57 (14.5) 0.50 (12.7) 1.75 (44.5)
54815BE
3/0 AWG 2/0 AWG, 2/0 Weld
325/24
1/4 2.89 (73.4) 1.45 (36.8) 0.92 (23.4) 0.13 (3.3) 0.63 (16.0) 0.25 (6.4) 0.75 (19.1)
50 Orange54816BE 3/8 3.25 (82.6) 1.63 (41.4) 0.92 (23.4) 0.13 (3.3) 0.63 (16.0) 0.38 (9.7) 1.00 (25.4)
54864BE 1/2 4.48 (113.8) 3.00 (76.2) 0.94 (23.9) 0.13 (3.3) 0.63 (16.0) 0.50 (12.7) 1.75 (44.5)
54817BE
4/0 AWG 3/0 AWG, 3/0 Weld
450/24
1/4 3.15 (80.0) 1.38 (35.1) 1.03 (33.0) 0.14 (3.6) 0.70 (17.8) 0.25 (6.4) 0.75 (19.1)
54 Purple
54818BE 3/8 4.38 (111.3) 2.63 (66.8) 1.03 (33.0) 0.14 (3.6) 0.70 (17.8) 0.38 (9.7) 1.75 (44.5)
256-30695-1117 3/8 3.35 (85.1) 1.81 (46.0) 1.03 (33.0) 0.14 (3.6) 0.70 (17.8) 0.38 (9.7) 1.00 (25.4)
256-30695-1117P 3/8 3.50 (88.9) 1.88 (47.8) 1.03 (33.0) 0.14 (3.6) 0.70 (17.8) 0.38 (9.7) 1.00 (25.4)
54866BE 1/2 4.70 (119.4) 3.00 (76.2) 1.03 (33.0) 0.14 (3.6) 0.70 (17.8) 0.50 (12.7) 1.75 (44.5)
256-30695-1245
250 kcmil 4/0 AWG, 4/0 Weld
550/24
3/8 3.83 (97.3) 1.93 (49.0) 1.13 (28.7) 0.14 (3.6) 0.77 (19.6) 0.38 (9.7) 1.00 (25.4)
62 Yellow256-30695-1245P 3/8 3.83 (97.3) 1.93 (49.0) 1.13 (28.7) 0.14 (3.6) 0.77 (19.6) 0.38 (9.7) 1.00 (25.4)
54868BE 1/2 4.92 (125.0) 3.00 (76.2) 1.13 (28.7) 0.14 (3.6) 0.77 (19.6) 0.50 (12.7) 1.75 (44.5)
54819BE
300 kcmil 250 kcmil
650/24 = 262 kcmil
3/8 5.04 (137.2) 2.80 (71.1) 1.25 (31.8) 0.15 (3.8) 0.85 (21.6) 0.38 (9.7) 1.00 (25.4)
66 White
54870BE 1/2 5.23 (132.8) 3.00 (76.2) 1.25 (31.8) 0.15 (3.8) 0.85 (21.6) 0.50 (12.7) 1.75 (44.5)
54820BE
350 kcmil –
1/4 4.29 (109.0) 1.93 (49.0) 1.36 (34.5) 0.18 (4.6) 0.93 (23.6) 0.25 (6.4) 1.75 (44.5)
71 Red256-30695-1118 3/8 4.33 (110.0) 1.93 (49.0) 1.36 (34.5) 0.18 (4.6) 0.93 (23.6) 0.38 (9.7) 1.00 (25.4)
256-30695-1118P 3/8 4.33 (110.0) 1.93 (49.0) 1.36 (34.5) 0.18 (4.6) 0.93 (23.6) 0.38 (9.7) 1.00 (25.4)
54872BE 1/2 5.40 (137.2) 3.00 (76.2) 1.36 (34.5) 0.18 (4.6) 0.93 (23.6) 0.50 (12.7) 1.75 (44.5)
54822BE
400 kcmil 300 kcmil
775/24, 313 kcmil
1/4 4.38 (111.3) 1.93 (49.0) 1.41 (35.8) 0.17 (4.3) 0.96 (24.4) 0.25 (6.4) 0.75 (19.1)
76 Blue54821BE 3/8 4.43 (112.5) 1.93 (49.0) 1.41 (35.8) 0.17 (4.3) 0.96 (24.4) 0.38 (9.7) 1.00 (25.4)
54874BE 1/2 5.51 (140.0) 3.00 (76.2) 1.41 (35.8) 0.17 (4.3) 0.96 (24.4) 0.50 (12.7) 1.75 (44.5)
54823BE
500 kcmil
400 kcmil
925/24
350/373 kcmil
1/4 4.93 (125.2) 1.94 (49.3) 1.61 (40.9) 0.22 (5.6) 1.10 (27.9) 0.25 (6.4) 0.75 (19.1)
87 Brown256-30695-1119 3/8 5.00 (127.0) 1.93 (49.0) 1.61 (40.9) 0.22 (5.6) 1.10 (27.9) 0.38 (9.7) 1.00 (25.4)
256-30695-1119P 3/8 5.00 (127.0 1.93 (49.0) 1.61 (40.9) 0.22 (5.6) 1.10 (27.9) 0.38 (9.7) 1.00 (25.4)
54876BE 1/2 6.00 (152.4) 3.00 (76.2) 1.61 (40.9) 0.22 (5.6) 1.10 (27.9) 0.50 (12.7) 1.75 (44.5)
54824BE
600 kcmil 1100/24, 444 kcmil
3/8 5.70 (144.8) 2.80 (71.1) 1.75 (44.5) 0.24 (6.1) 1.20 (30.5) 0.38 (9.7) 1.00 (25.4)
94 Green54878BE 1/2 5.83 (148.1) 3.00 (76.2) 1.75 (44.5) 0.24 (6.1) 1.20 (30.5) 0.50 (12.7) 1.75 (44.5)
54879BE 700 kcmil 1325/24, 535 kcmil 1/2 5.83 (148.1) 3.00 (76.2) 1.80 (45.7) 0.24 (6.1) 1.25 (31.8) 0.50 (12.7) 1.75 (44.5) 99 Pink
256-30695-1222
750 kcmil 1325/24, 535 kcmil
3/8 5.25 (133.4) 2.06 (52.3) 1.94 (49.3) 0.27 (6.7) 1.33 (33.8) 0.50 (12.7) 1.00 (25.4)
106 Black256-30695-1222P 3/8 5.25 (133.4) 2.06 (52.3) 1.94 (49.3) 0.27 (6.7) 1.33 (33.8) 0.50 (12.7) 1.00 (25.4)
54880BE 1/2 6.20 (157.5) 3.00 (76.2) 1.94 (49.3) 0.27 (6.9) 1.33 (33.8) 0.50 (12.7) 1.75 (44.5)
58884BE – 1600/24, 646 kcmil 1/2 6.16 (156.5) 3.00 (76.2) 1.94 (49.3) 0.27 (6.9) 1.33 (33.8) 0.50 (12.7) 1.75 (44.5)
58826BE 900 kcmil 1925/24, 777 kcmil 1/2 6.74 (171.2) 3.00 (76.2) 2.18 (55.4) 0.31 (7.9) 1.50 (38.1) 0.50 (12.7) 1.75 (44.5) 115 Yellow
54826BE
1000 kcmil
–
3/8 6.49 (164.8) 2.80 (71.1) 2.27 (57.7) 0.30 (7.6) 1.55 (39.4) 0.38 (9.7) 1.00 (25.4)
125
–54882BE 1/2 6.66 (169.2) 3.00 (76.2) 2.27 (57.7) 0.30 (7.6) 1.55 (39.4) 0.38 (9.7) 1.75 (44.5)
54888BE 1250 kcmil 1/2 7.88 (200.2) 3.00 (76.2) 2.42 (61.5) 0.35 (8.9) 1.67 (42.4) 0.63 (16.0) 1.75 (44.5) 140

￥ For installations from 16 kV up to 35 kV, consult shielded cable manufacturers for stress relief and insulation requirements. Call your Regional Sales Office for sizes not listed.
Tooling: pp. E4–E62
Die Selector Chart: pp. E35–E50

B27www.tnb.ca

Bolt Size
E C
FG
45°± 3 °
DB
Compression Connector System
Two-Hole Lugs — 45o Long Barrel Certified to
600 V and Recommended up to 35 kV￥
Peep Holes Available!
Add suffix -PHPeep Holes Available!
Material: High-Conductivity
Wrought Copper
Finish: Electro-Tin Plated
Compression Connectors for
Copper Conductors
Color-Keyed.
Bolt Size
E C
FG
45°± 3 °
DB
Compression Connector System
Two-Hole Lugs — 45o Long Barrel Certified to
600 V and Recommended up to 35 kV￥
Peep Holes Available!
Add suffix -PHPeep Holes Available!
Material: High-Conductivity
Wrought Copper
Finish: Electro-Tin Plated
Compression Connectors for
Copper Conductors
Color-Keyed.
Cat. No.
Wire Size
Bolt Size
Dimensions in. (mm)
Die
Code
Colour
CodeCode Cable Flex Cable Classes G, H, I, K, M B C D E F G
256-31426-3SPHUF
#14 – 10 AWG –
#10 1.25 (31.75) 0.37 (9.4) 0.07 (1.8) 0.20 (5.1) 0.22 (5.6) 0.50 – 0.63
(12.7 – 16.0)
ERG2002 Yellow256-30695-1298UF 1/4 1.22 (31.0) 0.50 (12.7) 0.05 (1.3) 0.20 (5.1) 0.25 (6.4) 0.63 (16.0)
256-30695-1055UF 1/4 1.31 (33.3) 0.50 (12.7) 0.13 (3.3) 0.36 (9.1) 0.25 (6.4) 0.50 – 0.63
(12.7 – 16.0)
54850BEUF
#8 AWG
#8 AWG
37/24
#8 Weld
1/4 1.89 (48.0) 0.42 (10.7) 0.07 (17.8) 0.26 (6.6) 0.25 (6.4) 0.63 (16.0)
21 Red54851BEUF 1/4 1.29 (32.8) 0.47 (11.9) 0.06 (15.2) 0.26 (6.6) 0.25 (6.4) 0.75 (19.1)
54851BEUF0612 3/8 1.42 (36.1) 0.47 (11.9) 0.06 (15.2) 0.26 (6.6) 0.38 (9.7) 0.75 (19.1)
54852BEUF
#6 AWG
#6 AWG
61/24
#6 Weld
1/4 1.28 (32.5) 0.44 (11.2) 0.08 (20.3) 0.30 (7.6) 0.25 (6.4) 0.38 (9.7)
24 Blue
54852BEUF0416 1/4 1.63 (41.4) 0.43 (10.9) 0.08 (20.3) 0.30 (7.6) 0.25 (6.4) 1.00 (25.4)
54852BEUF0412 1/4 1.43 (36.3) 0.43 (10.9) 0.08 (20.3) 0.30 (7.6) 0.25 (6.4) 0.75 (19.1)
54852BEUF0616 3/8 1.93 (49.0) 0.59 (15.0) 0.06 (15.2) 0.30 (7.6) 0.38 (9.7) 1.00 (25.4)
54852BEUF0828 1/2 3.00 (76.2) 0.88 (22.4) 0.11 (2.8) 0.30 (7.6) 0.50 (12.7) 1.75 (44.5)
54854BEUF
#4 AWG
#5 AWG
91/24
#4 Weld
1/4 1.19 (30.2) 0.52 (13.2) 0.10 (2.5) 0.37 (9.4) 0.25 (6.4) 0.63 (16.0)
29 Grey
54854BEUF0412 1/4 1.31 (33.3) 0.56 (14.2) 0.09 (2.3) 0.37 (9.4) 0.25 (6.4) 0.75 (19.1)
54854BEUF0416 1/4 1.88 (47.8) 0.58 (14.7) 0.09 (2.3) 0.37 (9.4) 0.38 (9.7) 1.00 (25.4)
54854BEUF0516 5/16 1.75 (44.5) 0.56 (14.2) 0.10 (2.5) 0.37 (9.4) 0.63 (16.0) 1.00 (25.4)
54854BEUF0616 3/8 1.98 (50.3) 0.59 (15.0) 0.09 (2.3) 0.37 (9.4) 0.38 (9.7) 1.00 (25.4)
54854BEUF0828 1/2 3.00 (76.2) 0.88 (22.4) 0.09 (2.3) 0.37 (9.4) 0.50 (12.7) 1.75 (44.5)
54855BEUF0416
#2-3 AWG #3 AWG
125/24
1/4 1.88 (47.8) 0.67 (17.0) 0.09 (2.3) 0.41 (10.4) 0.38 (9.7) 1.00 (25.4)
33 Brown
54855BEUF 1/4 1.28 (32.5) 0.59 (15.0) 0.11 (2.8) 0.41 (10.4) 0.25 (6.4) 0.63 (16.0)
54855BEUF0412 1/4 1.35 (34.3) 0.68 (17.3) 0.11 (2.8) 0.41 (10.4) 0.25 (6.4) 0.75 (19.1)
54856BEUF 5/16 1.63 (41.4) 0.59 (15.0) 0.11 (2.8) 0.41 (10.4) 0.38 (9.7) 0.75 (19.1)
54810BEUF 3/8 2.57 (65.3) 0.59 (15.0) 0.11 (2.8) 0.41 (10.4) 0.38 (9.7) 1.75 (44.5)
54810BEUF0616 3/8 1.94 (49.3) 0.59 (15.0) 0.11 (2.8) 0.41 (10.4) 0.38 (9.7) 1.00 (25.4)
54811BEUF 1/2 3.00 (76.2) 0.88 (22.4) 0.11 (2.8) 0.41 (10.4) 0.50 (12.7) 1.75 (44.5)
54809BEUF
#1 AWG
#2 AWG
150/24
175/24
#2 Weld
1/4 1.19 (30.2) 0.67 (17.0) 0.11 (2.8) 0.47 (11.9) 0.25 (6.4) 0.63 (16.0)
37 Green
54812BEUF 1/4 1.40 (35.6) 0.67 (17.0) 0.11 (2.8) 0.47 (11.9) 0.25 (6.4) 0.75 (19.1)
54858BEUF 5/16 1.63 (41.4) 0.67 (17.0) 0.11 (2.8) 0.47 (11.9) 0.63 (16.0) 0.88 (22.4)
54857BEUF0616 3/8 1.98 (50.3) 0.67 (17.0) 0.11 (2.8) 0.47 (11.9) 0.38 (9.7) 1.00 (25.4)
54857BEUF 1/2 3.00 (76.2) 0.88 (22.4) 0.11 (2.8) 0.47 (11.9) 0.50 (12.7) 1.75 (44.5)
54859BEUF0416
1/0 AWG 1 AWG
225/24
1/4 1.88 (47.8) 0.75 (19.1) 0.13 (3.3) 0.52 (13.2) 0.38 (9.7) 1.00 (25.4)
42 Pink
54859BEUF0416PH 1/4 1.88 (47.8) 0.75 (19.1) 0.13 (3.3) 0.52 (13.2) 0.38 (9.7) 1.00 (25.4)
54859BEUF 1/4 1.19 (30.2) 0.75 (19.1) 0.13 (3.3) 0.52 (13.2) 0.25 (6.4) 0.38 (9.7)
54813BEUF 1/4 1.38 (35.1) 0.75 (19.1) 0.13 (3.3) 0.52 (13.2) 0.25 (6.4) 0.75 (19.1)
54860BEUF 5/16 1.63 (41.4) 0.75 (19.1) 0.13 (3.3) 0.52 (13.2) 0.38 (9.7) 0.88 (22.4)
54860BEUF0616 3/8 1.98 (50.3) 0.75 (19.1) 0.13 (3.3) 0.52 (13.2) 0.38 (9.7) 1.00 (25.4)
54860BEUF0616PH 3/8 1.93 (49.0) 0.75 (19.1) 0.13 (3.3) 0.52 (13.2) 0.38 (9.7) 1.00 (25.4)
54860BEUF0828 1/2 3.00 (76.0) 0.75 (19.1) 0.13 (3.3) 0.52 (13.2) 0.63 (16.0) 1.75 (44.5)
54814BEUF
2/0 AWG
1/0 AWG
275/24
1/0 Weld
1/4 1.25 (31.8) 0.83 (21.1) 0.13 (3.3) 0.57 (14.5) 0.25 (6.4) 0.63 (16.0)
45 Black
54814BEUF0412 1/4 1.31 (33.3) 0.81 (20.6) 0.13 (3.3) 0.57 (14.5) 0.25 (6.4) 0.75 (19.1)
54862BEUF0616 3/8 1.81 (46.0) 0.83 (21.1) 0.13 (3.3) 0.57 (14.5) 0.38 (9.7) 1.00 (25.4)
54862BEUF0616PH 3/8 1.81 (46.0) 0.83 (21.1) 0.13 (3.3) 0.57 (14.5) 0.38 (9.7) 1.00 (25.4)
54862BEUF 1/2 2.81 (71.4) 0.83 (21.1) 0.13 (3.3) 0.57 (14.5) 0.50 (12.7) 1.75 (44.5)

￥ For installations from 16 kV up to 35 kV, consult shielded cable manufacturers for stress relief and insulation requirements. Call your Regional Sales Office for sizes not listed.
Tooling: pp. E4–E62
Die Selector Chart: pp. E35–E50

B28 www.tnb.ca

Bolt Size
E C
FG
45°± 3 °
DB
Compression Connector System
Two-Hole Lugs — 45o Long Barrel Certified to
600 V and Recommended up to 35 kV￥ (cont’d)
Material: High-Conductivity
Wrought Copper
Finish: Electro-Tin Plated
Peep Holes Available!
Add suffix -PHPeep Holes Available!
Compression Connectors for
Copper Conductors
Color-Keyed.
Bolt Size
E C
FG
45°± 3 °
DB
Compression Connector System
Two-Hole Lugs — 45o Long Barrel Certified to
600 V and Recommended up to 35 kV￥ (cont’d)
Material: High-Conductivity
Wrought Copper
Finish: Electro-Tin Plated
Peep Holes Available!
Add suffix -PHPeep Holes Available!
Compression Connectors for
Copper Conductors
Color-Keyed.
Cat. No.
Wire Size
Bolt Size
Dimensions in. (mm)
Die
Code
Colour
CodeCode Cable Flex Cable Classes G, H, I, K, M B C D E F G
54815BEUF
3/0 AWG
2/0 AWG
325/24
2/0 Weld
1/4 1.45 (36.8) 0.92 (23.4) 0.13 (3.3) 0.63 (16.0) 0.25 (6.4) 0.75 (19.1)
50 Orange54816BEUF 3/8 0.63 (41.4) 0.92 (23.4) 0.13 (3.3) 0.63 (16.0) 0.38 (9.7) 1.00 (25.4)
54864BEUF 1/2 3.00 (76.2) 0.94 (23.9) 0.13 (3.3) 0.63 (16.0) 0.50 (12.7) 1.75 (44.5)
54817BEUF
4/0 AWG
3/0 AWG
450/24
3/0 Weld
1/4 1.38 (35.1) 1.03 (33.0) 0.14 (3.6) 0.70 (17.8) 0.25 (6.4) 0.75 (19.1)
54 Purple
54818BEUF 3/8 2.63 (66.8) 1.03 (33.0) 0.14 (3.6) 0.70 (17.8) 0.38 (9.7) 1.75 (44.5)
54818BEUF0616 3/8 1.81 (46.0) 1.03 (33.0) 0.14 (3.6) 0.70 (17.8) 0.38 (9.7) 1.00 (25.4)
54818BEUF0616PH 3/8 1.88 (47.8) 1.03 (33.0) 0.14 (3.6) 0.70 (17.8) 0.38 (9.7) 1.00 (25.4)
54866BEUF 1/2 3.00 (76.2) 1.03 (33.0) 0.14 (3.6) 0.70 (17.8) 0.50 (12.7) 1.75 (44.5)
54868BEUF0616
250 kcmil
4/0 AWG
550/24
4/0 Weld
3/8 1.93 (49.0) 1.13 (28.7) 0.14 (3.6) 0.77 (19.6) 0.38 (9.7) 1.00 (25.4)
62 Yellow54868BEUF0616PH 5/8 1.93 (49.0) 1.13 (28.7) 0.14 (3.6) 0.77 (19.6) 0.38 (9.7) 1.00 (25.4)
54868BEUF 1/2 3.00 (76.2) 1.13 (28.7) 0.14 (3.6) 0.77 (19.6) 0.50 (12.7) 1.75 (44.5)
54819BEUF
300 kcmil 250 kcmil
650/24 = 262 kcmil
3/8 2.80 (71.1) 1.25 (31.8) 0.15 (3.8) 0.85 (21.6) 0.38 (9.7) 1.00 (25.4)
66 White
54870BEUF 1/2 3.00 (76.2) 1.25 (31.8) 0.15 (3.8) 0.85 (21.6) 0.50 (12.7) 1.75 (44.5)
54820BEUF
350 kcmil 650/24
262 kcmil
1/4 1.93 (49.0) 1.36 (34.5) 0.18 (4.6) 0.93 (23.6) 0.25 (6.4) 0.75 (19.1)
71 Red
54872BEUF0616 3/8 1.93 (49.0) 1.36 (34.5) 0.18 (4.6) 0.93 (23.6) 0.38 (9.7) 1.00 (25.4)
54872BEUF0616PH 3/8 1.93 (49.0) 1.36 (34.5) 0.18 (4.6) 0.93 (23.6) 0.38 (9.7) 1.00 (25.4)
54872BEUF 1/2 3.00 (76.2) 1.36 (34.5) 0.18 (4.6) 0.93 (23.6) 0.50 (12.7) 1.75 (44.5)
54822BEUF
400 kcmil 775/24
313 kcmil
1/4 1.93 (49.0) 1.41 (35.8) 0.17 (4.3) 0.96 (24.4) 0.25 (6.4) 0.75 (19.1)
76 Blue54821BEUF 3/8 1.93 (49.0) 1.41 (35.8) 0.17 (4.3) 0.96 (24.4) 0.38 (9.7) 1.00 (25.4)
54874BEUF 1/2 3.00 (76.2) 1.41 (35.8) 0.17 (4.3) 0.96 (24.4) 0.50 (12.7) 1.75 (44.5)
54823BEUF
500 kcmil
400 kcmil
925/24
350/373 kcmil
1/4 1.93 (49.0) 1.61 (40.9) 0.22 (5.6) 1.10 (27.9) 0.25 (6.4) 0.75 (19.1)
87 Brown
54876BEUF0616 3/8 1.93 (49.0) 1.61 (40.9) 0.22 (5.6) 1.10 (27.9) 0.38 (9.7) 1.00 (25.4)
54876BEUF0616PH 3/8 1.93 (49.0) 1.61 (40.9) 0.22 (5.6) 1.10 (27.9) 0.38 (9.7) 1.00 (25.4)
54876BEUF 1/2 3.00 (76.2) 1.61 (40.9) 0.22 (5.6) 1.10 (27.9) 0.50 (12.7) 1.75 (44.5)
54824BEUF
600 kcmil 1100/24
444 kcmil
3/8 2.80 (71.1) 1.75 (44.5) 0.24 (6.1) 1.20 (27.9) 0.38 (9.7) 1.00 (25.4)
94 Green
54878BEUF 1/2 3.00 (76.2) 1.75 (44.5) 0.24 (6.1) 1.20 (27.9) 0.50 (12.7) 1.75 (44.5)
54880BEUF0616
750 kcmil 1325/24
535 kcmil
3/8 2.06 (52.3) 1.94 (49.3) 0.27 (6.9) 1.33 (33.8) 0.50 (12.7) 1.00 (25.4)
106 Black
54880BEUF0616PH 3/8 2.06 (52.3) 1.94 (49.3) 0.27 (6.9) 1.33 (33.8) 0.50 (12.7) 1.00 (25.4)
54880BEUF 1/2 3.00 (76.2) 1.94 (49.3) 0.27 (6.9) 1.33 (33.8) 0.50 (12.7) 1.75 (44.5)
58884BEUF – 1600/24, 646 kcmil 1/2 3.00 (76.2) 1.94 (49.3) 0.27 (6.9) 1.33 (33.8) 0.50 (12.7) 1.75 (44.5)
58826BEUF 900 kcmil 1925/24
750/777 kcmil 1/2 3.00 (76.2) 2.18 (55.4) 0.31 (7.9) 1.50 (38.1) 0.50 (12.7) 1.75 (44.5) 115 Yellow
54826BEUF
1000 kcmil –
3/8 2.80 (71.1) 2.27 (57.7) 0.30 (7.6) 1.55 (39.4) 0.38 (9.7) 1.00 (25.4)
125 –
54882BEUF 1/2 3.00 (76.2) 2.27 (57.7) 0.30 (7.6) 1.55 (39.4) 0.50 (12.7) 1.75 (44.5)

￥ For installations from 16 kV up to 35 kV, consult shielded cable manufacturers for stress relief and insulation requirements. Call your Regional Sales Office for sizes not listed.
Tooling: pp. E4–E62
Die Selector Chart: pp. E35–E50

B29www.tnb.ca

Bolt Size
90°± 3 °
B
D
G F
C
E
Compression Connector System
Two-Hole Lugs — 90o Long Barrel Certified to
600 V and Recommended up to 35 kV￥
Peep Holes Available!
Add suffix -PHPeep Holes Available!
Material: High-Conductivity
Wrought Copper
Finish: Electro-Tin Plated
Compression Connectors for
Copper Conductors
Color-Keyed.
Bolt Size
90°± 3 °
B
D
G F
C
E
Compression Connector System
Two-Hole Lugs — 90o Long Barrel Certified to
600 V and Recommended up to 35 kV￥
Peep Holes Available!
Add suffix -PHPeep Holes Available!
Material: High-Conductivity
Wrought Copper
Finish: Electro-Tin Plated
Compression Connectors for
Copper Conductors
Color-Keyed.
Cat. No.
Wire Size
Bolt Size
Dimensions in. (mm)
Die
Code
Colour
CodeCode Cable Flex Cable
Classes G, H, I, K, M B C D E F G
54850BEUB
#8 AWG
#8 AWG
37/24
#8 Weld
1/4 1.89 (48.0) 0.42 (10.7) 0.07 (1.8) 0.26 (6.6) 0.21 (5.3) 0.63–0.75 (16.0–19.1)
21 Red54851BEUB 1/4 0.29 (32.8) 0.47 (11.9) 0.06 (1.5) 0.26 (6.6) 0.25 (6.4) 0.75 (19.1)
54851BEUB0616 3/8 2.10 (53.3) 0.56 (14.2) 0.06 (1.5) 0.26 (6.6) 0.38 (9.7) 1.00 (25.4)
54852BEUB
#6 AWG
#6 AWG
61/24
#6 Weld
1/4 1.28 (32.5) 0.44 (11.2) 0.08 (2.0) 0.30 (7.6) 0.25 (6.4) 0.63 (16.0)
24 Blue
54852BEUB0412 1/4 1.43 (36.3) 0.43 (10.9) 0.08 (2.0) 0.30 (7.6) 0.25 (6.4) 0.75 (19.1)
54852BEUB0616 3/8 1.93 (49.0) 0.59 (15.0) 0.06 (1.5) 0.30 (7.6) 0.38 (9.7) 1.00 (25.4)
54852BEUB0828 1/2 3.00 (76.2) 0.88 (22.4) 0.11 (2.8) 0.30 (7.6) 0.50 (12.7) 1.75 (44.5)
54854BEUB
#4 AWG
#5 AWG
91/24
#4 Weld
1/4 1.19 (30.2) 0.52 (13.2) 0.10 (2.5) 0.37 (9.4) 0.25 (6.4) 0.63 (16.0)
29 Grey
54854BEUB0412 1/4 1.31 (33.3) 0.56 (14.2) 0.09 (2.3) 0.37 (9.4) 0.25 (6.4) 0.75 (19.1)
54854BEUB0416 1/4 1.88 (47.8) 0.58 (14.7) 0.09 (2.3) 0.37 (9.4) 0.38 (9.7) 1.00 (25.4)
54854BEUB0516 5/16 1.75 (44.5) 0.56 (14.2) 0.10 (2.5) 0.37 (9.4) 0.38 (9.7) 1.00 (25.4)
54854BEUB0616 3/8 1.98 (50.3) 0.59 (15.0) 0.09 (2.3) 0.37 (9.4) 0.38 (9.7) 1.00 (25.4)
54854BEUB0828 1/2 3.00 (76.2) 0.88 (22.4) 0.09 (2.3) 0.37 (9.4) 0.50 (12.7) 1.75 (44.5)
54858BEUB0416
#2-3 AWG #3 AWG
125/24
1/4 1.88 (47.8) 0.67 (17.0) 0.09 (2.3) 0.41 (10.4) 0.38 (9.7) 1.00 (25.4)
33 Brown
54855BEUB 1/4 1.28 (32.5) 0.59 (15.0) 0.11 (2.8) 0.41 (10.4) 0.25 (6.4) 0.63 (16.0)
54855BEUB0412 1/4 1.35 (34.3) 0.68 (17.3) 0.11 (2.8) 0.41 (10.4) 0.25 (6.4) 0.75 (19.1)
54856BEUB 5/16 1.63 (41.4) 0.59 (15.0) 0.11 (2.8) 0.41 (10.4) 0.38 (9.7) 0.75 (19.1)
54810BEUB 3/8 2.57 (65.3) 0.59 (15.0) 0.11 (2.8) 0.41 (10.4) 0.38 (9.7) 1.75 (44.5)
54810BEUB0616 3/8 1.94 (49.3) 0.59 (15.0) 0.11 (2.8) 0.41 (10.4) 0.38 (9.7) 1.00 (25.4)
54811BEUB 1/2 3.00 (76.2) 0.88 (22.4) 0.11 (2.8) 0.41 (10.4) 0.50 (12.7) 0.75 (19.1)
54809BEUB
#1 AWG
#2 AWG
150/24
175/24
#2 Weld
1/4 1.19 (30.2) 0.67 (17.0) 0.11 (2.8) 0.47 (11.9) 0.25 (6.4) 0.63 (16.0)
37 Green
54812BEUB 1/4 1.40 (35.6) 0.67 (17.0) 0.11 (2.8) 0.47 (11.9) 0.25 (6.4) 0.75 (19.1)
54858BEUB 5/16 1.63 (41.4) 0.67 (17.0) 0.11 (2.8) 0.47 (11.9) 0.38 (9.7) 0.88 (22.4)
54857BEUB0616 3/8 1.98 (50.3) 0.67 (17.0) 0.11 (2.8) 0.47 (11.9) 0.38 (9.7) 1.00 (25.4)
54857BEUB 1/2 3.00 (76.2) 0.88 (22.4) 0.11 (2.8) 0.47 (11.9) 0.50 (12.7) 1.75 (44.5)
54859BEUB0416
1/0 AWG 1 AWG
225/24
1/4 1.88 (47.8) 0.75 (19.1) 0.13 (3.3) 0.52 (13.2) 0.38 (9.7) 1.00 (25.4)
42 Pink
54859BEUB0416PH 1/4 1.88 (47.8) 0.75 (19.1) 0.13 (3.3) 0.52 (13.2) 0.38 (9.7) 1.00 (25.4)
54859BEUB 1/4 1.19 (30.2) 0.75 (19.1) 0.13 (3.3) 0.52 (13.2) 0.25 (6.4) 0.63 (16.0)
54813BEUB 1/4 1.38 (35.1) 0.75 (19.1) 0.13 (3.3) 0.52 (13.2) 0.25 (6.4) 0.75 (19.1)
54860BEUB 5/16 1.63 (41.4) 0.75 (19.1) 0.13 (3.3) 0.52 (13.2) 0.38 (9.7) 0.88 (22.4)
54860BEUB0616 3/8 1.98 (50.3) 0.75 (19.1) 0.13 (3.3) 0.52 (13.2) 0.38 (9.7) 1.00 (25.4)
54860BEUB0828 1/2 3.00 (76.2) 0.75 (19.1) 0.13 (3.3) 0.52 (13.2) 0.38 (9.7) 1.75 (44.5)
54814BEUB
2/0 AWG
1/0 AWG
275/24
1/0 Weld
1/4 1.25 (31.8) 0.83 (21.1) 0.13 (3.3) 0.57 (14.5) 0.25 (6.4) 0.63 (16.0)
45 Black
54814BEUB0412 1/4 1.31 (33.3) 0.81 (20.6) 0.13 (3.3) 0.57 (14.5) 0.25 (6.4) 0.75 (19.1)
54862BEUB0616 3/8 1.81 (46.0) 0.83 (21.1) 0.13 (3.3) 0.57 (14.5) 0.38 (9.7) 1.00 (25.4)
54862BEUB0616PH 3/8 1.81 (46.0) 0.83 (21.1) 0.13 (3.3) 0.57 (14.5) 0.38 (9.7) 1.00 (25.4)
54862BEUB 1/2 2.81 (71.4) 0.83 (21.1) 0.13 (3.3) 0.57 (14.5) 0.50 (12.7) 0.75 (19.1)

￥ For installations from 16 kV up to 35 kV, consult shielded cable manufacturers for stress relief and insulation requirements. Call your Regional Sales Office for sizes not listed.
Tooling: pp. E4–E62
Die Selector Chart: pp. E35–E50

B30 www.tnb.ca

Compression Connector System
Two-Hole Lugs — 90o Long Barrel Certified to
600 V and Recommended up to 35 kV￥ (cont’d)
Material: High-Conductivity
Wrought Copper
Finish: Electro-Tin Plated
Peep Holes Available!
Add suffix -PHPeep Holes Available!
Bolt Size
90°± 3°
B
D
G F
C
E
Compression Connectors for
Copper Conductors
Color-Keyed. Compression Connector System
Two-Hole Lugs — 90o Long Barrel Certified to
600 V and Recommended up to 35 kV￥ (cont’d)
Material: High-Conductivity
Wrought Copper
Finish: Electro-Tin Plated
Peep Holes Available!
Add suffix -PHPeep Holes Available!
Bolt Size
90°± 3°
B
D
G F
C
E
Compression Connectors for
Copper Conductors
Color-Keyed.
Cat. No.
Wire Size
Bolt
Size
Dimensions in. (mm)
Die
Code
Colour
CodeCode
Cable
Flex Cable
Classes G, H, I, K, M B C D E F G
54815BEUB
3/0 AWG
2/0 AWG
325/24
2/0 Weld
1/4 1.45 (36.8) 0.92 (23.4) 0.13 (3.3) 0.63 (16.0) 0.25 (6.4) 0.75 (19.1)
50 Orange54816BEUB 3/8 0.63 (41.4) 0.92 (23.4) 0.13 (3.3) 0.63 (16.0) 0.38 (9.7) 1.00 (25.4)
54864BEUB 1/2 3.00 (76.2) 0.94 (23.9) 0.13 (3.3) 0.63 (16.0) 0.50 (12.7) 1.75 (44.5)
54817BEUB
4/0 AWG
3/0 AWG
450/24
3/0 Weld
1/4 1.38 (35.1) 1.03 (33.0) 0.14 (3.6) 0.70 (17.8) 0.25 (6.4) 0.75 (19.1)
54 Purple
54818BEUB 3/8 2.63 (66.8) 1.03 (33.0) 0.14 (3.6) 0.70 (17.8) 0.38 (9.7) 1.75 (44.5)
54818BEUB0616 3/8 1.81 (46.0) 1.03 (33.0) 0.14 (3.6) 0.70 (17.8) 0.38 (9.7) 1.00 (25.4)
54818BEUB0616PH 3/8 1.88 (47.8) 1.03 (33.0) 0.14 (3.6) 0.70 (17.8) 0.38 (9.7) 1.00 (25.4)
54866BEUB 1/2 3.00 (76.2) 1.03 (33.0) 0.14 (3.6) 0.70 (17.8) 0.50 (12.7) 1.75 (44.5)
54868BEUB0616
250 kcmil
4/0 AWG
550/24
4/0 Weld
3/8 1.93 (49.0) 1.13 (28.7) 0.14 (3.6) 0.77 (19.6) 0.38 (9.7) 1.00 (25.4)
62 Yellow54868BEUB0616PH 3/8 1.93 (49.0) 1.13 (28.7) 0.14 (3.6) 0.77 (19.6) 0.38 (9.7) 1.00 (25.4)
54868BEUB 1/2 3.00 (76.2) 1.13 (28.7) 0.14 (3.6) 0.77 (19.6) 0.50 (12.7) 1.75 (44.5)
54819BEUB
300 kcmil 250 kcmil
650/24 = 262 kcmil
3/8 2.80 (71.1) 1.25 (31.8) 0.15 (3.8) 0.85 (21.6) 0.38 (9.7) 1.00 (25.4)
66 White
54870BEUB 2 3.00 (76.2) 1.25 (31.8) 0.15 (3.8) 0.85 (21.6) 0.50 (21.6) 1.75 (44.5)
54820BEUB
350 kcmil 650/24
262 kcmil
1/4 1.93 (49.0) 1.36 (34.5) 0.18 (4.6) 0.93 (23.6) 0.25 (6.4) 0.75 (19.1)
71 Red
54872BEUB0616 3/8 1.93 (49.0) 1.36 (34.5) 0.18 (4.6) 0.93 (23.6) 0.38 (9.7) 1.00 (25.4)
54872BEUB0616PH 3/8 1.93 (49.0) 1.36 (34.5) 0.18 (4.6) 0.93 (23.6) 0.38 (9.7) 1.00 (25.4)
54872BEUB 1/2 3.00 (76.2) 1.36 (34.5) 0.18 (4.6) 0.93 (23.6) 0.50 (21.6) 1.75 (44.5)
54822BEUB
400 kcmil 775/24
313 kcmil
1/4 1.93 (49.0) 1.41 (35.8) 0.17 (4.3) 0.96 (24.4) 0.25 (6.4) 0.75 (19.1)
76 Blue54821BEUB 3/8 1.93 (49.0) 1.41 (35.8) 0.17 (4.3) 0.96 (24.4) 0.38 (9.7) 1.00 (25.4)
54874BEUB 1/2 3.00 (76.2) 1.41 (35.8) 0.17 (4.3) 0.96 (24.4) 0.50 (21.6) 1.75 (44.5)
54823BEUB
500 kcmil
400 kcmil
925/24
350/373 kcmil
1/4 1.94 (49.3) 1.61 (40.9) 0.22 (5.6) 1.10 (27.9) 0.25 (6.4) 0.75 (19.1)
87 Brown
54823BEUB0616 3/8 1.93 (49.0) 1.61 (40.9) 0.22 (5.6) 1.10 (27.9) 0.38 (9.7) 1.00 (25.4)
54876BEUB0616PH 3/8 1.93 (49.0) 1.61 (40.9) 0.22 (5.6) 1.10 (27.9) 0.38 (9.7) 1.00 (25.4)
54876BEUB 1/2 3.00 (76.2) 1.61 (40.9) 0.22 (5.6) 1.10 (27.9) 0.50 (21.6) 1.75 (44.5)
54824BEUB
600 kcmil 1110/24, 444 kcmil
3/8 2.80 (71.1) 1.75 (44.5) 0.24 (6.1) 1.20 (30.5) 0.38 (9.7) 1.00 (25.4)
94 Green
54878BEUB 1/2 3.00 (76.2) 1.75 (44.5) 0.24 (6.1) 1.20 (30.5) 0.50 (21.6) 1.75 (44.5)
54880BEUB0616
750 kcmil 1325/24
535 kcmil
3/8 2.06 (52.3) 1.94 (6.9) 0.27 (6.9) 1.33 (33.8) 0.50 (21.6) 1.00 (25.4)
106 Black
54880BEUB0616PH 3/8 2.06 (52.3) 1.94 (6.9) 0.27 (6.9) 1.33 (33.8) 0.50 (21.6) 1.00 (25.4)
54880BEUB 1/2 3.00 (76.2) 1.94 (6.9) 0.27 (6.9) 1.33 (33.8) 0.50 (21.6) 1.75 (44.5)
58884BEUB – 1600/24, 646 kcmil 1/2 3.00 (76.2) 1.94 (6.9) 0.27 (6.9) 1.33 (33.8) 0.50 (21.6) 1.75 (44.5)
58826BEUB 900 kcmil 1925/24
750/777 kcmil 1/2 3.00 (76.2) 2.18 (7.9) 0.31 (7.9) 1.50 (38.1) 0.50 (21.6) 1.75 (44.5) 115 Yellow
54826BEUB
1000 kcmil –
3/8 2.80 (71.1) 2.27 (7.6) 0.30 (7.6) 1.55 (39.4) 0.38 (9.7) 1.00 (25.4)
125 –
54882BEUB 1/2 3.00 (76.2) 2.27 (7.6) 0.30 (7.6) 1.55 (39.4) 0.50 (21.6) 1.75 (44.5)

￥ For installations from 16 kV up to 35 kV, consult shielded cable manufacturers for stress relief and insulation requirements. Call your Regional Sales Office for sizes not listed.
Tooling: pp. E4–E62
Die Selector Chart: pp. E35–E50

B31www.tnb.ca

Compression Connector System
Narrow-Tongue Lugs
Compression Connectors for
Copper Conductors
Color-Keyed. Compression Connector System
Narrow-Tongue Lugs
Compression Connectors for
Copper Conductors
Color-Keyed.
Technical specifications

Ideal for Confined-Space Terminations!

To meet increasing demand for smaller components in today’s panels and switchgear,
Thomas & Betts has expanded its line of Color-Keyed. Narrow-Tongue Lugs to include
two-hole and angled lugs. These improved lugs have been precision engineered for
consistency in width the entire length of the connector, from barrel to tongue, ensuring a
reliable fit in confined-space applications.

. Narrow-width tongue and barrel, engineered for dimensional
consistency the entire length of the lug
. Perfect for connections in limited-space applications
. High-conductivity copper construction
. Certified Rating: 600 V
. Electrolytically tin-plated finish resists corrosion
. Recommended Rating: Up to 35 kV￥
. T&B Color-Keyed. marking system makes connections and verification easy
. Material: 99% pure high-conductivity
. Double-chamfered barrel eases insertion of wire
seamless wrought copper

. Finish: Electro-Tin Plated
.
Standards: UL Listed, CSA Certified and
RoHS compliant
Ideal for use in:

. Panels
. Switchgear
. Molded-case circuit breakers
. Motor starters
. Other limited-space OEM
applications
NOW AVAILABLE IN:
. One-hole
. Two-hole
. Straight
. 45o Angled
. 90o Angled
￥ For installations from 16 kV up to 35 kV, consult shielded cable
manufacturers for stress relief and insulation requirements.

B32 www.tnb.ca

E
A
F
C
Bolt Hole
B
D
Compression Connector System
Narrow-Tongue Copper Lugs
Compression Connectors for
Copper Conductors
Color-Keyed.
E
A
F
C
Bolt Hole
B
D
Compression Connector System
Narrow-Tongue Copper Lugs
Compression Connectors for
Copper Conductors
Color-Keyed.
One-Hole, Standard Barrel Certified to
600 V and Recommended up to 35 kV￥

Cat. No.
Wire Size
Bolt Size
Dimensions in. (mm)
Die
Code
Colour
CodeCode Cable Flex Cable
Classes G, H, I, K, M A B C D E F
54138NT #4 AWG #5 AWG – 91/24 #10 1.31 (33.3) 0.56 (14.2) 0.37 (9.4) 0.10 (2.5) 0.37 (9.4) 0.25 (6.4) 29 Grey
54107NT #2-3 AWG #3 AWG – 125/24 1/4 1.50 (38.1) 0.65 (16.5) 0.41 (10.4) 0.07 (1.8) 0.41 (10.4) 0.25 (6.4) 33 Brown
54108NT #1 AWG #2 AWG, 150, 175/24 1/4 1.50 (38.1) 0.65 (16.5) 0.47 (11.9) 0.11 (2.8) 0.47 (11.9) 0.25 (6.4) 37 Green
54152NT 1/0 AWG #1 AWG – 225/24 1/4 1.60 (40.6) 0.65 (16.5) 0.52 (13.2) 0.13 (3.3) 0.52 (13.2) 0.25 (6.4) 42 Pink
54157NT 2/0 AWG 1/0 AWG – 275/24 1/4 1.60 (40.6) 0.65 (16.5) 0.57 (14.5) 0.13 (3.3) 0.57 (14.5) 0.25 (6.4) 45 Black
54162NT 3/0 AWG 2/0 AWG – 325/24 1/4 1.68 (42.7) 0.65 (16.5) 0.63 (16.0) 0.13 (3.3) 0.63 (16.0) 0.25 (6.4) 50 Orange
54167NT 4/0 AWG 3/0 AWG – 450/24 1/4 1.90 (48.3) 0.65 (16.5) 0.70 (17.8) 0.14 (3.6) 0.70 (17.8) 0.25 (6.4) 54 Purple
54172NT 250 kcmil 4/0 AWG – 550/24 1/4 2.00 (50.8) 0.65 (16.5) 0.77 (19.6) 0.14 (3.6) 0.77 (19.6) 0.25 (6.4) 62 Yellow
54117NT04 300 kcmil 650/24 1/4 2.33 (59.2) 0.88 (22.4) 0.85 (21.6) 0.15 (3.8) 0.85 (21.6) 0.25 (6.4) 66 White
54115NT
350 kcmil
650/24 1/2 2.75 (69.9) 1.25 (31.8) 0.93 (23.6) 0.18 (4.6) 0.93 (23.6) 0.50 (12.7)
71H Red
54115NT06 650/24 3/8 2.50 (63.5) 1.00 (25.4) 0.93 (23.6) 0.18 (4.6) 0.93 (23.6) 0.38 (16.0)
54118NT 500 kcmil 925/24 1/2 3.25 (82.6) 1.25 (31.8) 1.10 (27.9) 0.22 (5.6) 1.10 (27.9) 0.50 (12.7) 87 Brown
54123NT08
750 kcmil
1325/24 1/2 3.48 (88.4) 1.25 (31.8) 1.33 (33.8) 0.27 (6.9) 1.33 (33.8) 0.50 (12.7)
106H Black54123NT 1325/24 5/8 3.80 (96.5) 1.58 (40.1) 1.33 (33.8) 0.27 (6.9) 1.33 (33.8) 0.63 (16.0)
54879NT 1325/24 3/8 5.00 (127.0) 2.02 (55.9) 1.66 (42.2) 0.27 (6.9) 1.33 (33.8) 0.38 (16.0)
58825NT
900 kcmil
1925/24 = 750
777 kcmil 3/8 5.00 (127.0) 2.13 (54.1) 1.66 (42.2) 0.31 (7.9) 1.50 (38.1) 0.50 (12.7)
115 Yellow
58825NT0828 1925/24 = 750
777 kcmil 1/2 5.75 (146.1) 2.88 (73.2) 1.66 (42.2) 0.31 (7.9) 1.50 (38.1) 0.50 (12.7)

￥ For installations from 16 kV up to 35 kV, consult shielded cable manufacturers for stress relief and insulation requirements.

Cat. No. Type
Cat. No.
Example:
54108NTUB is a 90o
angled one-hole
narrow-tongue
lug for #1 AWG.
54108NT *
= To order 45o and 90o Angle Lugs
UF = 45o
UB = 90o
Other options include silver plating (add SP to catalogue number),
blind end (add BE to catalogue number) and peep holes
(add PH to catalogue number).

B33www.tnb.ca

Narrow-Tongue Copper Lugs
Compression Connector System
Compression Connectors for
Copper Conductors
Color-Keyed.
Two-Hole, Standard Barrel Certified to 600 V
and Recommended up to 35 kV￥

Cat. No.
Wire Size
Bolt Size
Dimensions in. (mm)
Die
Code
Colour
CodeCode Cable Flex Cable
Classes G, H, I, K, M A B C D E F H
54206NT0310 #4 AWG # 5 AWG – 91/24 #10 1.88 (47.8) 1.13 (28.7) 0.37 (9.4) 0.10 (2.5) 0.37 (9.4) 0.25 (6.4) 0.63 (16.0) 29 Grey
54207NT
#2-3 AWG #3 AWG – 125/24
1/4 2.04 (61.0) 1.19 (30.2) 0.41 (10.4) 0.11 (2.8) 0.41 (10.4) 0.25 (6.4) 0.63 (16.0)
33 Brown54207NT0412 1/4 2.16 (54.9) 1.31 (33.3) 0.41 (10.4) 0.11 (2.8) 0.41 (10.4) 0.25 (6.4) 0.75 (19.1)
54207NT0416 1/4 2.41 (61.2) 1.56 (39.6) 0.41 (10.4) 0.11 (2.8) 0.41 (10.4) 0.25 (6.4) 1.00 (25.4)
54208NT
#1 AWG #2 AWG – 150, 175/24
1/4 2.40 (61.0) 1.19 (30.2) 0.47 (11.9) 0.11 (2.8) 0.47 (11.9) 0.25 (6.4) 0.63 (16.0)
37 Green
54208NT0516 5/16 2.63 (66.8) 1.78 (45.2) 0.47 (11.9) 0.11 (2.8) 0.47 (11.9) 0.38 (9.7) 1.00 (25.4)
54255NT 1/0 AWG #1 AWG – 225/24 5/16 2.61 (66.3) 1.66 (42.2) 0.52 (13.2) 0.14 (3.6) 0.52 (13.2) 0.38 (9.7) 0.88 (22.4) 42 Pink
54261NT
2/0 AWG 1/0 AWG – 275/24
5/16 2.66 (67.6) 1.66 (42.2) 0.57 (14.5) 0.14 (3.6) 0.52 (13.2) 0.38 (9.7) 0.88 (22.4)
45 Black
54210NT 3/8 2.82 (71.6) 1.82 (46.2) 0.57 (14.5) 0.14 (3.6) 0.52 (13.2) 0.38 (9.7) 1.00 (25.4)
54266NT
3/0 AWG 2/0 AWG – 325/24
5/16 2.88 (73.2) 1.78 (45.2) 0.63 (16.0) 0.13 (3.3) 0.63 (16.0) 0.38 (9.7) 1.00 (25.4)
50 Orange54211NT 3/8 2.92 (74.2) 1.82 (46.2) 0.63 (16.0) 0.13 (3.3) 0.63 (16.0) 0.38 (9.7) 1.00 (25.4)
54212NT 4/0 AWG 3/0 AWG – 450/24 3/8 3.07 (94.0) 1.82 (46.2) 0.70 (17.8) 0.14 (3.6) 0.70 (17.8) 0.38 (9.7) 1.00 (25.4) 54 Purple
54213NT
250 kcmil 4/0 AWG – 550/24
3/8 3.17 (80.5) 1.82 (46.2) 0.77 (19.6) 0.14 (3.6) 0.77 (19.6) 0.38 (9.7) 1.00 (25.4)
62 Yellow
54275NT 1/2 4.16 (105.7) 2.81 (71.4) 0.77 (19.6) 0.14 (3.6) 0.77 (19.6) 0.50 (12.7) 1.75 (44.5)
54282NT 350 kcmil 650/24 1/2 4.36 (110.7) 2.81 (71.4) 0.93 (23.6) 0.18 (4.6) 0.93 (23.6) 0.50 (12.7) 1.75 (44.5) 71H Red
54218NT
500 kcmil 925/24
3/8 4.57 (116.1) 2.57 (65.3) 1.10 (27.9) 0.22 (5.6) 1.10 (27.9) 0.38 (9.7) 1.75 (44.5)
87 Brown
54286NT 1/2 4.81 (122.2) 2.81 (71.4) 1.10 (27.9) 0.22 (5.6) 1.10 (27.9) 0.50 (12.7) 1.75 (44.5)
54878BENTPH 600 kcmil 1100/24 1/2 5.83 (148.1) 3.00 (76.2) 1.20 (30.5) 0.24 (6.1) 1.20 (30.5) 0.50 (12.7) 1.75 (44.5) 94 Green
54223NT0628
750 kcmil 1325/24
3/8 4.79 (121.7) 2.57 (65.3) 1.33 (33.8) 0.27 (6.9) 1.33 (33.8) 0.38 (9.7) 1.75 (44.5)
106H Black54223NT 1/2 5.04 (137.2) 2.81 (71.4) 1.33 (33.8) 0.27 (6.9) 1.33 (33.8) 0.50 (12.7) 1.75 (44.5)
58884BENTPH – 1600/24 1/2 6.16 (156.5) 3.00 (76.2) 1.33 (33.8) 0.24 (6.1) 1.20 (30.5) 0.50 (12.7) 1.75 (44.5)

Catalogue numbers 54878BENTPH and 58884BENTPH include peep holes.
￥ For installations from 16 kV up to 35 kV, consult shielded cable manufacturers for stress relief and insulation requirements.

Cat. No. Type
Cat. No.
Example:
54212NTUB is a 45o
angled one-hole
narrow-tongue
lug for #1 AWG.
54212NT *
= To order 45o and 90o Angle Lugs
UF = 45o
UB = 90o
Other options include silver plating (add SP to catalogue number),
blind end (add BE to catalogue number) and peep holes
(add PH to catalogue number).

B34 www.tnb.ca

Copper One-Hole Lugs — Certified to 600 V
Compression Connector System
Compression Connectors for
Copper Conductors
Color-Keyed.
Copper One-Hole Lugs — Certified to 600 V
Compression Connector System
Compression Connectors for
Copper Conductors
Color-Keyed.
and Recommended up to 15 kV

These Color-Keyed. Connectors are recommended for up to 15 kV applications. Installed with standard T&B 14 and 15-Tons compression tools with special rounding dies, the compression forms the connector and conductor into a solid mass to provide an optimum electrical bond between connector and conductor. The rounding die-overlapped compressions provide a smooth round surface. This combined with the tapered barrel ends, addresses the control for potentially damaging
electrical stresses of high voltages.

D
Bolt Size
B
F
C
A
Cat. No.
Cable Size** Dimensions in. (mm) Installing Tools 14 and 15 Tons*
Code Cable Stud Size (in.) A B C D E F Die Set Cat. No. Strip Length (in.) Colour Code
54440 #4 AWG
3/8
2.08 (71.1) 0.81 (20.6) 0.58 (14.7) 0.08 (2.0) 0.38 (9.7) 0.50 (12.7) 15CA29R 1-7/16 Grey
54443 #2 AWG 2.25 (57.2) 0.81 (20.6) 0.66 (16.8) 0.09 (2.3) 0.38 (9.7) 0.50 (12.7) 15CA33R 1-7/16 Brown
54448 #1 AWG 2.36 (59.9) 0.81 (20.6) 0.69 (17.5) 0.10 (2.5) 0.38 (9.7) 0.50 (12.7) 15CA37R 1-18/32 Green
54409 1/0 AWG 2.38 (60.5) 0.81 (20.6) 0.75 (19.1) 0.12 (3.0) 0.38 (9.7) 0.50 (12.7) 15CA42R 1-5/8 Pink
54460 2/0 AWG
1/2
2.73 (69.3) 1.06 (40.6) 0.83 (21.1) 0.12 (3.0) 0.50 (12.7) 0.50 (12.7) 15CA45R 1-5/8 Black
54465 3/0 AWG 2.81 (71.4) 1.06 (40.6) 0.94 (23.9) 0.12 (3.0) 0.50 (12.7) 0.50 (12.7) 15CA49R 1-3/4 Orange
54470 4/0 AWG 2.78 (70.6) 1.06 (40.6) 1.00 (25.4) 0.13 (3.3) 0.50 (12.7) 0.50 (12.7) 15CA54R 1-13/16 Purple
54413 250 kcmil 3.19 (81.0) 1.06 (40.6) 1.07 (43.2) 0.14 (3.6) 0.50 (12.7) 0.50 (12.7) 15CA60R 2-1/32 Ruby

**Cable size: Concentric (code) and compact strandings
*Cat. No. TB15500 Die Adaptor required for TBM15I
Tooling: pp. E4–E62
Die Selector Chart: pp. E35–E50

Copper Two-Hole Lugs — Certified to 600 V
and Recommended up to 15 kV Applications

G
FBolt Size
5.011
D

B

C

A

Cat. No.
Cable Size** Dimensions in. (mm) Installing Tools 14 and 15 Tons*
Code Cable Stud Size (in.) A B C D E F G Die Set Cat. No. Strip Length (in.) Colour Code
54475 1/0 AWG 3/8 3.56 (90.4) 0.53 (13.5) 0.77 (19.6) 0.12 (3.0) 0.38 (9.7) 0.38 (9.7) 1.00 (25.4) 15CA42R 1-5/8 Pink
54476 2/0 AWG
1/2
4.67 (118.6) 0.56 (14.2) 0.83 (21.1) 0.12 (3.0) 0.50 (12.7) 0.50 (12.7) 1.75 (44.5) 15CA45R 1-5/8 Black
54478 3/0 AWG 4.75 (120.7) 0.63 (16.0) 0.94 (23.9) 0.12 (3.0) 0.50 (12.7) 0.50 (12.7) 1.75 (44.5) 15CA49R 1-3/4 Orange
54479 4/0 AWG 4.64 (117.9) 0.69 (17.3) 1.00 (25.4) 0.13 (3.3) 0.50 (12.7) 0.50 (12.7) 1.75 (44.5) 15CA54R 1-13/16 Purple
54480 250 kcmil 5.17 (131.3) 0.75 (19.1) 1.08 (45.7) 0.14 (3.6) 0.50 (12.7) 0.50 (12.7) 1.75 (44.5) 15CA60R 2-1/32 Ruby
54481 300 kcmil 5.16 (131.1) 0.81 (20.6) 1.19 (30.2) 0.16 (4.1) 0.50 (12.7) 0.50 (12.7) 1.75 (44.5) 15CA66R 23/32 White
54482 350 kcmil 5.35 (135.9) 0.88 (22.1) 1.29 (32.8) 0.19 (4.8) 0.50 (12.7) 0.50 (12.7) 1.75 (44.5) 15CA71R 2-13/32 Red
54483 400 kcmil 5.35 (135.9) 0.92 (23.4) 1.36 (34.5) 0.18 (4.6) 0.50 (12.7) 0.50 (12.7) 1.75 (44.5) 15CA76R 2-13/32 Blue
54484 500 kcmil 5.60 (142.2) 1.06 (40.6) 1.54 (39.1) 0.23 (5.8) 0.50 (12.7) 0.50 (12.7) 1.75 (44.5) 15CA87R 2-13/32 Brown
54485*** 600 kcmil 5.83 (148.1) 1.17 (29.7) 1.70 (43.2) 0.24 (6.1) 0.50 (12.7) 0.50 (12.7) 1.75 (44.5) 15CA84R 2-/16 Green
54487*** 750 kcmil 1/21 6.13 (155.7) 1.11 (27.9) 1.89 (48.0) 0.27 (6.9) 0.50 (12.7) 0.50 (12.7) 1.75 (44.5) 15CA106R 2-3/4 Black
54490 1000 kcmil 1/2 6.60 (167.6) 1.50 (38.1) 2.18 (55.4) 0.31 (7.9) 0.50 (12.7) 0.50 (12.7) 1.75 (44.5) 15C125R. 2-29/32 –

. No adaptor required – TBM15I only.
** Cable Size: Concentric (code) and compact strandings.
14-Tons Tool UL Listing limited to 1/0 AWG and 500 kcmil cable sizes.
*** 15-Tons Tool only for 500 kcmil and over.
* Cat. No. TB15500 Die Adaptor required for TBM15I.
Tooling: pp. E4–E62
Die Selector Chart: pp. E35–E50

B35www.tnb.ca

Bolt Size
B
D
A
F
C
Bell-Ended Lugs —Standard Barrel Certified
to 600 V and Recommended up to 35 kV￥
Compression Connector System
Compression Connectors for
Copper Conductors
Color-Keyed.
Bolt Size
B
D
A
F
C
Bell-Ended Lugs —Standard Barrel Certified
to 600 V and Recommended up to 35 kV￥
Compression Connector System
Compression Connectors for
Copper Conductors
Color-Keyed.
Cat. No.
Wire Size* Classes
Bolt Size
(in.)
Dimensions in. (mm)
Die
Code
Colour
CodeCable Code Navy Flex G H I K M A B C D F
54104BS 8 23 37/24 8 8 – 8 8 #10 1.06 (40.6) 0.46 (11.7) 0.40 (10.2) 0.07 (1.8) 0.21 (5.3) 21 Red
54105BS 6 30 61/24 5 5 5 5 5 1/4 1.18 (30.0) 0.56 (14.2) 0.43 (10.9) 0.10 (2.5) 0.25 (6.4) 24 Blue
54106BS 4 40-50 91/24 5 5 5 5 5 1/4 1.28 (32.5) 0.56 (14.2) 0.56 (14.2) 0.10 (2.5) 0.25 (6.4)
29 Grey54139BS 3 and 4 40-50 91/24 4 4 4 4 4 5/16 1.43 (36.3) 0.78 (19.8) 0.59 (19.8) 0.07 (1.8) 0.34 (8.6)
54142BS 2 60 125/24 3 3 3 3 3 5/16 1.53 (38.9) 0.71 (18.0) 0.65 (16.5) 0.07 (1.8) 0.34 (8.6) 33 Brown
54147BS 1 75 150, 175/24 2 2 2 2 2 5/16 1.91 (48.5) 0.71 (18.0) 0.67 (17.0) 0.12 (3.0) 0.38 (9.7) 37 Green
54153BS 1/0 100 225/24 1 1 1 1 1 5/16 1.63 (41.4) 0.71 (18.0) 0.75 (19.1) 0.14 (3.6) 0.38 (9.7) 42 Pink
54110BS 2/0 125 275/24 1/0 1/0 1/0 1/0 1/0 3/8 1.88 (47.8) 0.81 (20.6) 0.81 (20.6) 0.14 (3.6) 0.38 (9.7) 45 Black
54165BS 3/0 150 325/24 2/0 2/0 2/0 2/0 2/0 1/2 2.21 (56.1) 1.06 (40.6) 0.93 (23.6) 0.14 (3.6) 0.50 (12.7) 50 Orange
54170BS 4/0 200 450/24 3/0 3/0 3/0 3/0 3/0 1/2 2.31 (58.7) 1.06 (40.6) 1.03 (33.0) 0.15 (3.8) 0.50 (12.7) 54 Purple
58165BS 250 – 550/24 4/0 4/0 4/0 4/0 4/0 1/2 2.46 (62.5) 1.12 (28.4) 1.25 (31.8) 0.18 (4.6) 0.50 (12.7) 62 Yellow
54114BS
300
300 650/24 250 250 250 250 – 1/2 2.46 (62.5) 1.12 (28.4) 1.25 (31.8) 0.18 (4.6) 0.50 (12.7)
66 White5411440BS 300 650/24 250 250 250 250 – 1/2 2.38 (60.5) 1.12 (28.4) 1.25 (31.8) 0.18 (4.6) 0.50 (12.7)
54115260BS 350 350 650/24 – – 250 250 250 1/2 2.63 (66.8) 1.18 (30.0) 1.38 (35.1) 0.20 (5.1) 0.56 (14.2)
54185BS 400 400 775/24 300 300 300 300 300 5/8 3.43 (87.1) 1.68 (42.7) 1.40 (35.6) 0.21 (5.3) 0.81 (20.6) 76 Blue
58177BS 500 – 925/24 400 400 400 400 400 5/8 3.00 (76.2) 1.31 (33.3) 1.63 (41.4) 0.25 (6.4) 0.81 (20.6) 80 –
58180BS 600 – 1100/24 – – 450 450 450 5/8 3.63 (92.2) 1.68 (42.7) 1.78 (45.2) 0.26 (6.6) 0.81 (20.6) 94 Green
54122BS 700 – 1325/24 500 500 500 500 500 5/8 3.63 (92.2) 1.68 (42.7) 1.78 (45.2) 0.28 (7.1) 0.81 (20.6) 99 Pink
54123BS 750 – – 600 – – – 550 5/8 3.63 (92.2) 1.68 (42.7) 1.93 (49.0) 0.31 (7.9) 0.81 (20.6) 106 Black
54124BS 800 800 – – – – 600 – 5/8 3.81 (96.8) 1.68 (42.7) 2.00 (50.8) 0.31 (7.9) 0.63 (16.0) 107 Orange
54126BS 900 – 1925/24 – – 750 – – 5/8 4.12 (104.6) 1.81 (46.0) 2.18 (55.4) 0.37 (9.4) 0.88 (22.4) 115 Yellow

￥ For installations from 16 kV up to 35 kV, consult shielded cable manufacturers for stress relief and insulation requirements.

* Stranding will differ per class.
Tooling: pp. E4–E62
Die Selector Chart: pp. E35–E50
B36 www.tnb.ca

Bolt Size G F
CE
Bell-Ended Lugs — Long Barrel Certified to 600 V and
Recommended up to 35 kV￥
Compression Connector System
B
D
Compression Connectors for
Copper Conductors
Color-Keyed.
Bolt Size G F
CE
Bell-Ended Lugs — Long Barrel Certified to 600 V and
Recommended up to 35 kV￥
Compression Connector System
B
D
Compression Connectors for
Copper Conductors
Color-Keyed.
A

Cat. No.
Wire Size* Classes
Bolt Size (in.)
Dimensions in. (mm)
Die Code Colour Code
Code Cable Navy Flex G H I K M A B C D E F G
54850BEBS
8 23 8 8 8 – 8
–
1/4 2.19 (55.6) 1.88 (47.8) 0.42 (10.7) 0.07 (1.8) 0.26 (6.6) 0.25 (6.4) 0.63 (16.0)
21 Red54851BEBS 1/4 2.31 (58.7) 1.59 (32.8) 0.47 (11.9) 0.06 (1.5) 0.26 (6.6) 0.25 (6.4) 0.75 (19.1)
54851BE0616BS 3/8 3.00 (76.2) 2.10 (53.3) 0.56 (14.2) 0.06 (1.5) 0.26 (6.6) 0.38 (9.7) 1.00 (25.4)
54852BE0616BS
6 30 6
5 5 5 5
3/8 2.93 (74.4) 1.93 (49.0) 0.59 (15.0) 0.06 (1.5) 0.30 (7.6) 0.38 (9.7) 1.00 (25.4)
24 Blue54852BEBS 1/4 2.28 (57.9) 1.28 (32.5) 0.44 (11.2) 0.08 (2.0) 0.30 (7.6) 0.25 (6.4) 0.63 (16.0)
54852BE0412BS 1/4 2.43 (61.7) 1.43 (36.3) 0.43 (10.9) 0.07 (1.8) 0.30 (7.6) 0.25 (6.4) 0.75 (19.1)
54854BEBS
4-3 40-50 5
1/4 2.31 (58.7) 1.19 (30.2) 0.52 (13.2) 0.10 (2.5) 0.37 (9.4) 0.25 (6.4) 0.63 (16.0)
29 Grey54854BE0412BS 1/4 2.31 (58.7) 1.31 (33.3) 0.56 (14.2) 0.09 (2.3) 0.37 (9.4) 0.25 (6.4) 0.75 (19.1)
54854BE0616BS 3/8 3.13 (79.5) 1.98 (50.3) 0.59 (15.0) 0.09 (2.3) 0.37 (9.4) 0.38 (9.7) 1.00 (25.4)
54855BE0412BS
2 60 3 3 3 3 3 3
1/4 2.63 (66.8) 1.35 (34.3) 0.68 (17.3) 0.11 (2.8) 0.41 (10.4) 0.25 (6.4) 0.75 (19.1)
33 Brown
54855BEBS 1/4 2.43 (61.7) 1.28 (32.5) 0.59 (15.0) 0.11 (2.8) 0.41 (10.4) 0.25 (6.4) 0.63 (16.0)
54856BEBS 3/16 2.78 (70.6) 1.63 (41.4) 0.59 (15.0) 0.11 (2.8) 0.41 (10.4) 0.38 (9.7) 0.75 (19.1)
54810BE0616BS 3/8 3.08 (96.5) 1.94 (49.3) 0.59 (15.0) 0.11 (2.8) 0.41 (10.4) 0.38 (9.7) 1.00 (25.4)
54811BEBS 1/2 4.28 (108.7) 3.00 (76.2) 0.88 (22.4) 0.09 (2.3) 0.41 (10.4) 0.50 (12.7) 1.75 (44.5)
54809BEBS
1 75 2 2 2 2 2 2
1/4 2.88 (73.2) 1.19 (30.2) 0.67 (17.0) 0.11 (2.8) 0.47 (11.9) 0.25 (6.4) 0.63 (16.0)
37 Green54812BEBS 1/4 2.75 (69.9) 1.40 (35.6) 0.67 (17.0) 0.11 (2.8) 0.47 (11.9) 0.25 (6.4) 0.75 (19.1)
54858BEBS 5/16 2.97 (75.4) 1.63 (41.4) 0.67 (17.0) 0.11 (2.8) 0.47 (11.9) 0.38 (9.7) 0.88 (22.4)
54857BEBS 1/2 4.43 (112.5) 3.00 (76.2) 0.88 (22.4) 0.10 (2.5) 0.47 (11.9) 0.50 (12.7) 1.75 (44.5)
54859BEBS
1/0 100 1 1 1 1 1 1
1/4 2.63 (66.8) 1.19 (30.2) 0.75 (19.1) 0.13 (3.3) 0.52 (13.2) 0.25 (6.4) 0.63 (16.0)
42 Pink54813BEBS 1/4 2.71 (68.8) 1.38 (35.1) 0.75 (19.1) 0.13 (3.3) 0.52 (13.2) 0.25 (6.4) 0.75 (19.1)
54860BEBS 5/16 2.97 (75.4) 1.63 (41.4) 0.75 (19.1) 0.13 (3.3) 0.52 (13.2) 0.38 (9.7) 0.88 (22.4)
54860BE0616BS 3/8 3.23 (82.0) 1.93 (49.0) 0.75 (19.1) 0.13 (3.3) 0.52 (13.2) 0.38 (9.7) 1.00 (25.4)
54814BEBS
2/0 125 1/0 1/0 1/0 1/0 1/0 1/0
1/4 2.62 (66.5) 1.25 (31.8) 0.83 (21.1) 0.13 (3.3) 0.57 (14.5) 0.25 (6.4) 0.63 (16.0)
45 Black54814BE0412BS 1/4 2.69 (68.3) 1.31 (33.3) 0.81 (20.6) 0.13 (3.3) 0.57 (14.5) 0.25 (6.4) 0.75 (19.1)
54862BE0616BS 3/8 3.19 (81.0) 1.81 (46.0) 0.83 (21.1) 0.13 (3.3) 0.57 (14.5) 0.38 (9.7) 1.00 (25.4)
54862BEBS 1/2 2.20 (55.9) 2.81 (71.4) 0.83 (21.1) 0.13 (3.3) 0.57 (14.5) 0.50 (12.7) 1.75 (44.5)
54815BEBS
3/0 150 2/0 2/0 2/0 2/0 2/0 2/0
1/4 2.89 (73.4) 1.45 (36.8) 0.92 (23.4) 0.13 (3.3) 0.63 (16.0) 0.25 (6.4) 0.75 (19.1)
50 Orange54816BEBS 3/8 3.25 (82.6) 1.63 (41.4) 0.92 (23.4) 0.13 (3.3) 0.63 (16.0) 0.38 (9.7) 1.00 (25.4)
54864BEBS 1/2 4.45 (113.0) 3.00 (76.2) 0.92 (23.4) 0.13 (3.3) 0.63 (16.0) 0.50 (12.7) 1.75 (44.5)
54817BEBS
4/0 200 3/0 3/0 3/0 3/0 3/0 3/0
1/4 3.15 (80.0) 1.38 (35.1) 1.03 (26.2) 0.14 (3.6) 0.70 (17.8) 0.50 (12.7) 0.75 (19.1)
54 Purple54818BE0616BS 3/8 3.35 (85.1) 1.81 (46.0) 1.03 (26.2) 0.14 (3.6) 0.70 (17.8) 0.25 (6.4) 1.00 (25.4)
54818BEBS 3/8 4.38 (111.3) 2.63 (66.8) 1.03 (26.2) 0.14 (3.6) 0.70 (17.8) 0.38 (9.7) 1.75 (44.5)
54866BEBS 1/2 4.70 (119.4) 3.00 (76.2) 1.03 (26.2) 0.14 (3.6) 0.70 (17.8) 0.50 (12.7) 1.75 (44.5)
54868BE0616BS
250 – 4/0 4/0 4/0 4/0 4/0 4/0
3/8 3.83 (97.3) 1.93 (49.0) 1.13 (28.7) 0.14 (3.6) 0.77 (19.6) 0.50 (12.7) 1.00 (25.4)
62 Yellow
54868BEBS 1/2 4.92 (125.0) 3.00 (76.2) 1.13 (28.7) 0.14 (3.6) 0.77 (19.6) 0.50 (12.7) 1.75 (44.5)
54819BEBS
300 300 262 kcmil 250 kcmil 250 250 250
–
3/8 5.04 (137.2) 2.80 (71.1) 1.25 (31.8) 0.15 (3.8) 0.85 (21.6) 0.50 (12.7) 1.00 (25.4)
66 White54870BEBS 1/2 5.23 (132.8) 3.00 (76.2) 1.25 (31.8) 0.15 (3.8) 0.85 (21.6) 0.50 (12.7) 1.75 (44.5)
54822BEBS
400 400 313 kcmil 300 kcmil 300 300 300
1/4 4.38 (111.3) 1.93 (49.0) 1.41 (35.8) 0.17 (4.3) 0.96 (24.4) 0.63 (16.0) 0.75 (19.1)
76 Blue54821BEBS 3/8 4.43 (112.5) 1.93 (49.0) 1.41 (35.8) 0.17 (4.3) 0.96 (24.4) 0.63 (16.0) 1.00 (25.4)
54874BEBS 1/2 5.51 (140.0) 3.00 (76.2) 1.41 (35.8) 0.17 (4.3) 0.96 (24.4) 0.63 (16.0) 1.75 (44.5)
54823BEBS
500
–
373 kcmil 400 kcmil 400 400 400
1/4 4.93 (125.2) 1.94 (49.3) 1.61 (40.9) 0.22 (5.6) 1.10 (27.9) 0.50 (12.7) 0.75 (19.1)
87 Brown54876BE0616BS 3/8 5.00 (127.0) 1.93 (49.0) 1.61 (40.9) 0.22 (5.6) 1.10 (27.9) 0.50 (12.7) 1.00 (25.4)
54876BEBS 1/2 6.00 (152.4) 3.00 (76.2) 1.61 (40.9) 0.22 (5.6) 1.10 (27.9) 0.50 (12.7) 1.75 (44.5)
54824BEBS
– 444 kcmil
– –
450 450
3/8 5.70 (144.8) 2.80 (71.1) 1.75 (44.5) 0.24 (6.1) 1.20 (30.5) 0.63 (16.0) 1.00 (25.4)
94 Green54878BEBS 1/2 5.83 (148.1) 3.00 (76.2) 1.75 (44.5) 0.24 (6.1) 1.20 (30.5) 0.63 (16.0) 1.75 (44.5)
54879BEBS 700
535 Kcmil
– – 1/2 6.00 (152.4) 3.00 (76.2) 2.81 (71.4) 0.28 (7.1) 1.25 (31.8) 0.50 (12.7) 1.75 (44.5) 99 Pink
54880BEBS 500 kcmil 500 500 500 1/2 6.20 (157.5) 3.00 (76.2) 1.94 (49.3) 0.27 (6.9) 1.33 (33.8) 0.63 (16.0) 1.75 (44.5)
106 Black58884BEBS – 646 kcmil
– –
–
–
1/2 6.16 (156.4) 3.00 (76.2) 1.94 (49.3) 0.27 (6.9) 1.33 (33.8) 0.50 (12.7) 1.75 (44.5)
58826BEBS 900 777 kcmil 750 3/8 6.49 (164.8) 2.80 (71.1) 2.27 (57.7) 0.30 (7.6) 1.50 (38.1) 0.63 (16.0) 1.00 (25.4) 115 Yellow

￥ For installations from 16 kV up to 35 kV, consult shielded cable manufacturers for stress relief and insulation requirements. Tooling: pp. E4–E62

* Stranding will differ per class. Die Selector Chart: pp. E35–E50
B37www.tnb.ca

Two-Barrel Lugs — Certified to 600 V
and Recommended up to 35 kV￥
Compression Connector System
Compression Connectors for
Copper Conductors
Color-Keyed.
Two-Barrel Lugs — Certified to 600 V
and Recommended up to 35 kV￥
Compression Connector System
Compression Connectors for
Copper Conductors
Color-Keyed.
Material: High-Conductivity
Wrought Copper
Finish: Electro-Tin Plated

Hole Size
A
T
1.50
.75
W
60 °
1/4
Hole Size "
A
T
.75
W
1.50
1/4
Figure 1 Figure 2

Cat. No.
Wire Size Hole
Size (in.)
Figure
No.
Dimensions in. (mm) Die
Code
Colour
CodeCode Cable Flex A W T
256-30695-828
6 61/24 1/4
1 2.94 (74.7)
0.44 (11.2) 0.06 (1.5) 24 Blue
256-30695-1227 2 3.38 (85.9)

￥ For installations from 16 kV up to 35 kV, consult shielded cable manufacturers for stress relief and insulation requirements.
Tooling: pp. E4–E62
Die Selector Chart: pp. E35–E50

B38 www.tnb.ca

Compression Connector System
Cast Copper One-Hole Lugs Heavy-Duty
Certified to 600 V and Recommended up to 35 kV￥
Compression Connectors for
Copper Conductors
Color-Keyed. Compression Connector System
Cast Copper One-Hole Lugs Heavy-Duty
Certified to 600 V and Recommended up to 35 kV￥
Compression Connectors for
Copper Conductors
Color-Keyed.
A

E
F
Bolt size
Material: High-Conductivity

C

B Wrought Copper
Finish: Electro-Tin Plated

D

Cat. No. Code Cable
Size
Dimensions in. (mm) Bolt
Size (in.)
Die
CodeA B C D F
53104 8 1.43 (36.3) 0.75 (19.1) 0.50 (12.7) 0.12 (3.0) 0.28 (7.1) #10
2953105 6 1.43 (36.3) 0.75 (19.1) 0.50 (12.7) 0.12 (3.0) 0.28 (7.1)
1/4
53106 4 1.43 (36.3) 0.75 (19.1) 0.50 (12.7) 0.12 (3.0) 0.28 (7.1)
53107 2 2.00 (50.8) 1.00 (25.4) 0.75 (19.1) 0.25 (6.4) 0.43 (10.9)
4553108 1 2.00 (50.8) 1.00 (25.4) 0.75 (19.1) 0.25 (6.4) 0.43 (10.9)
53109 1/0 2.00 (50.8) 1.00 (25.4) 0.75 (19.1) 0.25 (6.4) 0.43 (10.9)
3/8
53161* 325/24 2.18 (55.4) 0.75 (19.1) 0.81 (20.6) 0.21 (5.3) 0.43 (10.9) 54
53110 2/0 2.63 (66.8) 1.25 (31.8) 1.00 (25.4) 0.28 (7.1) 0.53 (13.5)
6653111 3/0 2.63 (66.8) 1.25 (31.8) 1.00 (25.4) 0.28 (7.1) 0.53 (13.5)
53112 4/0 2.63 (66.8) 1.25 (31.8) 1.00 (25.4) 0.28 (7.1) 0.53 (13.5)
53165* 650/24 3.06 (91.4) 1.38 (35.1) 1.18 (30.0) 0.31 (7.9) 0.75 (19.1)
1/2
7653113 250 kcmil 3.06 (91.4) 1.50 (38.1) 1.18 (30.0) 0.31 (7.9) 0.75 (19.1)
53114 300 kcmil 3.06 (91.4) 1.50 (38.1) 1.18 (30.0) 0.31 (7.9) 0.75 (19.1)
53115 350 kcmil 3.81 (96.8) 2.00 (50.8) 1.38 (35.1) 0.38 (9.7) 0.81 (20.6)
9953116 400 kcmil 3.81 (96.8) 2.00 (50.8) 1.38 (35.1) 0.38 (9.7) 0.81 (20.6)
53118 500 kcmil 3.81 (96.8) 2.00 (50.8) 1.38 (35.1) 0.38 (9.7) 0.81 (20.6)
53168* 1100/24 3.81 (96.8) 1.63 (41.4) 1.63 (41.4) 0.40 (10.2) 0.88 (22.4)
107
53169* 1325/24 3.81 (96.8) 1.63 (41.4) 1.63 (41.4) 0.40 (10.2) 0.88 (22.4)
53123 750 kcmil 4.18 (106.2) 2.12 (53.8) 1.63 (41.4) 0.43 (10.9) 1.00 (25.4) 112
53173* 2750/24 5.06 (142.2) 1.88 (47.8) 2.12 (53.8) 0.56 (14.2) 1.18 (30.0) 150

￥ For installations from 16 kV up to 35 kV, consult shielded cable manufacturers for stress relief and insulation requirements.
Applicable tools: 12, 14, 15 and 40-Tons (see tool section E4–E62).

* Not UL Listed and CSA non applicable.
Die Selector Chart: pp. E35–E50
B39www.tnb.ca

Color-Keyed. Compression Connector System

Compression Connectors for
Copper Conductors

Cast Copper Two-Hole Lugs for Code Copper Cable —
Certified to 600 V and Recommended up to 35 kV￥

Material: High-Conductivity
Wrought Copper

Finish: Electro-Tin Plated
Bolt Size
D
B
A
E
H F
C
Figure 1
E C
H
Figure 2
Cat. No. Code Cable Size Bolt Size (in.)
Dimensions in. (mm)
Die Code
No. of Crimps
A B C D E F H 12-Tons 15-Tons 40-Tons
256-30695-1055 #14-10
1/4
2.00 (50.8) 1.31 (33.3) 0.50 (12.7) 0.12 (3.0) 0.38 (9.7) 0.25 (6.4) 0.63–0.75
(16.0–19.1)
29
1
1 1
53204
#8
2.00 (50.8) 1.31 (33.3) 0.50 (12.7) 0.09 (2.3) 0.38 (9.7) 0.25 (6.4) 0.63 (16.0)
53205 2.00 (50.8) 1.31 (33.3) 0.50 (12.7) 0.12 (3.0) 0.38 (9.7) 0.25 (6.4) 0.63 (16.0)
53206 #4 2.00 (50.8) 1.31 (33.3) 0.50 (12.7) 0.12 (3.0) 0.38 (9.7) 0.25 (6.4) 0.63 (16.0)
53207 #2 3.00 (76.2) 2.00 (50.8) 0.75 (19.1) 0.12 (3.0) 0.59 (15.0) 0.50 (12.7) 0.75 (19.1)
4553208 #1 3.00 (76.2) 2.00 (50.8) 0.75 (19.1) 0.25 (6.4) 0.59 (15.0) 0.50 (12.7) 1.00 (25.4)
53209 1/0
3/8
3.00 (76.2) 2.00 (50.8) 0.75 (19.1) 0.25 (6.4) 0.59 (15.0) 0.50 (12.7) 1.00 (25.4)
53210 2/0 4.31 (109.5) 3.00 (76.2) 0.75 (19.1) 0.18 (4.6) 0.84 (21.3) 0.63 (16.0) 1.75 (44.5)
6653211 3/0
1/2
4.31 (109.5) 3.00 (76.2) 1.00 (25.4) 0.28 (7.1) 0.84 (21.3) 0.63 (16.0) 1.75 (44.5)
53212 4/0 4.31 (109.5) 3.00 (76.2) 1.00 (25.4) 0.28 (7.1) 0.84 (21.3) 0.63 (16.0) 1.75 (44.5)
53213 250 kcmil 4.56 (115.8) 3.00 (76.2) 1.18 (30.0) 0.18 (4.6) 0.93 (23.6) 0.63 (16.0) 1.75 (44.5)
7653214 300 kcmil 4.56 (115.8) 3.00 (76.2) 1.18 (30.0) 0.31 (7.9) 0.93 (23.6) 0.63 (16.0) 1.75 (44.5)
53215 350 kcmil 5.31 (134.9) 3.50 (88.9) 1.38 (35.1) 0.25 (6.4) 1.21 (30.7) 0.63 (16.0) 1.75 (44.5)
99
2
53216 400 kcmil 5.31 (134.9) 3.50 (88.9) 1.38 (35.1) 0.38 (9.7) 1.21 (30.7) 0.63 (16.0) 1.75 (44.5)
53218 500 kcmil 5.31 (134.9) 3.50 (88.9) 1.38 (35.1) 0.38 (9.7) 1.21 (30.7) 0.63 (16.0) 1.75 (44.5)
53220M 600 kcmil 5.31 (134.9) 3.50 (88.9) 1.63 (41.4) 0.53 (13.5) 1.35 (34.3) 0.63 (16.0) 1.75 (44.5)
11253222M 700 kcmil 5.31 (134.9) 3.50 (88.9) 1.63 (41.4) 0.03 (0.8) ± 1.35 (34.3) 0.63 (16.0) 1.75 (44.5)
53223M 750 kcmil 5.31 (134.9) 3.50 (88.9) 1.63 (41.4) 0.03 (0.8) ± 1.35 (34.3) 0.63 (16.0) 1.75 (44.5)
53269. 1325/24 5.50 (139.7) 3.50 (88.9) 1.63 (41.4) 0.40 (10.2) 1.35 (34.3) 0.63 (16.0) 1.75 (44.5) 107
53224 800 kcmil 6.00 (152.4) 3.50 (88.9) 1.88 (47.8) 0.31 (7.9) 1.56 (39.6) 0.63 (16.0) 1.75 (44.5)
130
–
53226 900 kcmil 6.00 (152.4) 3.50 (88.9) 1.88 (47.8) 0.46 (11.7) 1.56 (39.6) 0.63 (16.0) 1.75 (44.5)
53228 1000 kcmil 6.00 (152.4) 3.50 (88.9) 1.88 (47.8) 0.46 (11.7) 1.56 (39.6) 0.63 (16.0) 1.75 (44.5)
53273. 1100 kcmil
2750/24 6.19 (157.2) 3.50 (88.9) 2.12 (53.8) 0.56 (14.2) 1.90 (28.3) 0.63 (16.0) 1.75 (44.5)
150
or
150H
– –
53233
1500 kcmil
6.25 (158.8) 3.50 (88.9) 2.25 (57.2) 0.50 (12.7) 1.90 (28.3) 0.63 (16.0) 1.75 (44.5)
150
1
1
53233L 7.31 (185.7) 3.12 (79.2) 2.00 (50.8) 0.50 (12.7) 1.88 (47.8) 0.63 (16.0) 1.75 (44.5)
–53432L.* 7.31 (185.7) 3.12 (79.2) 3.00 (76.2) 0.50 (12.7) 1.88 (47.8) 0.63 (16.0) 1.75 (44.5)
251-30485-1275 1250 kcmil 9/16 6.19 (157.2) 3.50 (88.9) 2.12 (53.8) 0.56 (14.2) 1.90 (48.3) 0.63 (16.0) 1.75 (44.5)
–
251-30485-1211
1750 kcmil –
6.38 (162.1) 3.12 (79.2) 3.00 (76.2) 0.50 (12.7) 2.18 (55.4) – –
175
2 (fig. 2)
251-30485-1212 6.38 (162.1) 3.12 (79.2) 2.25 (57.2) 0.50 (12.7) 2.18 (55.4) – – 2 (fig. 1)
53239 2000 kcmil
169/110
1/2
6.19 (157.2) 3.50 (88.9) 2.75 (69.9) 0.50 (12.7) 2.18 (55.4) 0.63 (16.0) 0.63 (16.0)
–
53239L
178/0.104
2000 kcmil
169/0.110
7.31 (185.7) 3.12 (79.2) 2.25 (57.2) 0.50 (12.7) 2.46 (62.5) 0.63 (16.0) 0.63 (16.0)
53439L.* 178/0.104
2000 kcmil 7.31 (185.7) 3.12 (79.2) 3.00 (76.2) 0.50 (12.7) 2.18 (55.4) 0.63 (16.0) 0.63 (16.0) 11421 Die

￥ For installations from 16 kV up to 35 kV, consult shielded cable manufacturers for stress relief and insulation requirements. . CSA not applicable.

* Heavy-Duty copper lugs for flexible strand cables 600 V not UL or CSA Listed. Die Selector Chart: pp. E35–E50
B40 www.tnb.ca

Color-Keyed. Compression Connector System

Compression Connectors for
Copper Conductors

T&B Method — Traction Motor Disconnect Lugs for Diesel-Electric Locomotives

A

g

G

l

B

$

C

D

Material: Cast Copper E

F

H

A

k

Cat. No. Cable Size
Dimensions in. (mm) Approx. Dia. E
in. (mm)
Bolt Size in. (mm)
Die Code
A B C D F G H
MD37 37/24 2.44 (62.0) 1.75 (44.5) 0.59 (15.0) 0.16 (4.1) 0.38 (9.7) 0.38 (9.7) 0.31 (7.9) 0.88 (24.4)
26MDD61 61/24 2.44 (62.0) 1.75 (44.5) 0.59 (15.0) 0.16 (4.1) 0.38 (9.7) 0.38 (9.7) 0.31 (7.9) 0.88 (24.4)
MD 105 105/24 2.63 (66.8) 1.75 (44.5) 0.59 (15.0) 0.16 (4.1) 0.44 (11.2) 0.38 (9.7) 0.31 (7.9) 0.88 (24.4)
33MD 105 91/24 2.63 (66.8) 1.75 (44.5) 0.59 (15.0) 0.16 (4.1) 0.44 (11.2) 0.38 (9.7) 0.31 (7.9) 0.88 (24.4)
MD 125 125/24 2.63 (66.8) 1.75 (44.5) 0.59 (15.0) 0.20 (5.2) 0.44 (11.2) 0.38 (9.7) 0.31 (7.9) 0.88 (24.4)
MD 150 150/24 2.06 (52.3) 1.88 (47.8) 0.59 (15.0) 0.20 (5.2) 0.63 (16.0) 0.44 (11.2) 0.31 (7.9) 0.88 (24.4)
45MD 175 175/24 2.06 (52.3) 1.88 (47.8) 0.59 (15.0) 0.20 (5.2) 0.63 (16.0) 0.44 (11.2) 0.31 (7.9) 0.88 (24.4)
MD 225 225/24 3.00 (76.2) 1.88 (47.8) 0.69 (17.5) 0.20 (5.2) 0.72 (18.3) 0.44 (11.2) 0.31 (7.9) 0.88 (24.4)
60
MD 275 275/24 3.00 (76.2) 1.88 (47.8) 0.69 (17.5) 0.20 (5.2) 0.72 (18.3) 0.44 (11.2) 0.31 (7.9) 0.88 (24.4)
MD 325 325/24 3.00 (76.2) 1.88 (47.8) 0.69 (17.5) 0.20 (5.2) 0.72 (18.3) 0.44 (11.2) 0.31 (7.9) 0.88 (24.4)
MD 375 375/24 3.13 (79.5) 2.00 (50.8) 0.78 (19.8) 0.20 (5.2) 0.72 (18.3) 0.44 (11.2) 0.31 (7.9) 0.88 (24.4)
MD 450 450/24 3.13 (79.5) 2.00 (50.8) 0.78 (19.8) 0.20 (5.2) 0.72 (18.3) 0.44 (11.2) 0.31 (7.9) 0.88 (24.4)
MD 550 550/24 3.19 (81.0) 1.88 (47.8) 0.94 (23.9) 0.20 (5.2) 1.00 (25.4) 0.44 (11.2) 0.31 (7.9) 0.88 (24.4)
76MD 650 650/24 3.19 (81.0) 1.88 (47.8) 0.94 (23.9) 0.20 (5.2) 1.00 (25.4) 0.44 (11.2) 0.31 (7.9) 0.88 (24.4)
MD 775 775/24 3.19 (81.0) 1.88 (47.8) 0.94 (23.9) 0.38 (9.5) 1.00 (25.4) 0.44 (11.2) 0.31 (7.9) 0.88 (24.4)
MD 925 925/24 3.75 (95.3) 2.06 (52.3) 1.13 (28.7) 0.38 (9.5) 1.16 (29.5) 0.44 (11.2) 0.38 (9.7) 1.00 (25.4) 87
MD 1100 1100/24 3.75 (95.3) 2.06 (52.3) 1.34 (34.0) 0.38 (9.5) 1.38 (35.1) 0.44 (11.2) 0.38 (9.7) 1.00 (25.4)
107MD 1325 1325/24 3.78 (96.0) 2.09 (53.3) 1.16 (29.5) 0.38 (9.5) 1.75 (44.5) 0.44 (11.2) 0.38 (9.7) 1.00 (25.4)
MD 1600 1600/24 3.75 (95.3) 2.06 (52.3) 1.34 (34.0) 0.38 (9.5) 1.38 (35.1) 0.44 (11.2) 0.38 (9.7) 1.00 (25.4)
MD 1925* 1925/24 4.06 (103.1) 2.09 (53.3) 1.34 (34.0) 0.38 (9.5) 1.50 (38.1) 0.44 (11.2) 0.38 (9.7) 1.00 (25.4) 115
MD 2300 2300/24 4.38 (111.3) 2.13 (54.1) 1.59 (40.4) 0.38 (9.5) 1.66 (42.2) 0.44 (11.2) 0.38 (9.7) 1.00 (25.4) 130

Note: Some parts may not be current on the system. Consult your Regional Sales Office for informations.
Tooling: All hydraulic tools 12 tons and up.
For use mechanically splice traction motor wires. MES Flex (B) and DLU.

* Supplied with Elongated Bolt Hole.
B41www.tnb.ca

One-Hole Metric Lugs
Compression Connector System
Compression Connectors for
Copper Conductors
Color-Keyed.
One-Hole Metric Lugs
Compression Connector System
Compression Connectors for
Copper Conductors
Color-Keyed.
Color-Keyed. metric lugs are manufactured from electrolytic copper tube.
The dimensions of the tube are designed to obtain the most efficient electrical
conductivity and mechanical strength, resisting vibration and pullout.

Color-Keyed. metric lugs are annealed to guarantee optimum ductility, which is a necessity for compression connectors having to
withstand severe deformation arising when compressed or bending of the tongue that may happen during installation.

Connectors have to perform adequately with vibration loads, and annealing is necessary to avoid
material failure between the barrel and the tongue.

The presence of an inspection hole facilitates full insertion of the conductor, and the barrel length is
designed to allow easy and accurate positioning of the dies during the crimping operation.

Lugs are electrolytically tin-plated to eliminate oxidation of the copper material. Color-Keyed. metric
lugs complement our connector family and meet a growing need for customer’s connector
requirements. Details of the appropriate crimping tools and dies are included. Our Thomas & Betts
Sales Representative group is always available to provide any technical advice required. Please contact them
if sizes are needed additional to those shown in this catalogue.

1
Cat. No.
Cond. Size mm2
Stud (mm)
Dimensions (mm)
Std. Pkg.
6-Tons
TBM62BSCR
(Crimps)
14-Tons
BPLT14BSCRI
(Crimps)
26-Tons
TBM26MCC
(Crimps)
60-Tons
TBM60MCC
(Crimps)Low Stranded Flexible .1 B M N L D
MCC6M4
–
4 ÷ 6
4 3.6 8.0 5.0 4.0 21.5 4.3
100
MCD6-6
(1) –
– –
MCC6M5 5 3.6 9.0 6.5 6.0 25.0 5.3
MCC6M6 6 3.6 11.0 7.0 6.0 25.5 6.4
MCC10M4
10
4 4.6 10.0 5.0 4.0 22.5 4.3
MCD10-6
(1)
MCD10-14
(1)
MCC10M5* 5 4.6 10.0 6.5 6.0 26.0 5.3
MCC10M6* 6 4.6 11.0 7.0 6.0 26.5 6.4
MCC10M8* 8 4.6 15.0 9.0 8.0 30.5 8.4
MCC10M10* 10 4.6 18.0 11.0 10.0 34.5 10.5
MCC16M4*
16
4 5.8 11.5 5.0 4.0 25.5 4.3
MCD16-6
(1)
MCD16-14
(1)
MCC16M5* 5 5.8 11.5 6.5 6.0 29.0 5.3
MCC16M6* 6 5.8 11.5 7.0 6.0 29.5 6.4
MCC16M8* 8 5.8 15.0 9.0 8.0 33.5 8.4
MCC16M10* 10 5.8 18.0 11.0 10.0 37.5 10.5
MCC25M5*
25
5 7.0 14.0 6.5 6.0 31.5 5.3
MCD25-6
(1)
MCD25-14
(1)MCC25M6* 6 7.0 14.0 7.0 6.0 32.0 6.4
MCC25M10* 10 7.0 18.0 11.0 10.0 40.0 10.5
MCC35M5*
35 25
35
5 8.9 17.0 6.5 6.0 34.0 5.3
MCD35-6
(1)
MCD35-14
(1)
MCC35M6* 6 8.9 17.0 7.0 6.0 34.5 6.4
MCC35M8* 8 8.9 17.0 9.0 8.0 38.5 8.4
MCC35M10* 10 8.9 19.0 11.0 10.0 42.5 10.5
MCC35M12* 12 8.9 21.0 14.0 12.0 47.5 13.2
MCC50M8*
50 35
50
8 10.0 19.0 19.0 8.0 42.5 8.4
50
MCD50-6
(1)
MCD50-14
(1)MCC50M10* 10 10.0 20.0 11.0 10.0 46.5 10.5
MCC50M12* 12 10.0 21.0 14.0 12.0 51.5 13.2
MCC70M6*
70 50
70
6 11.3 21.0 8.0 7.0 44.0 6.4
MCD70-6
(1)
MCD70-14
(1)
MCC70M8* 8 11.3 21.0 9.0 8.0 46.0 8.4
MCC70M10* 10 11.3 21.0 11.0 10.0 50.0 10.5
MCC70M12* 12 11.3 22.0 14.0 12.0 55.0 13.2
MCC70M16* 16 11.3 26.0 18.0 16.0 63.0 17.0
MCC95M8*
95 70
95
8 13.5 25.0 9.0 8.0 52.5 8.4
MCD95-6
(1)
MCD95-14
(1)MCC95M10* 10 13.5 25.0 11.0 10.0 56.5 10.5
MCC95M12* 12 13.5 25.0 14.0 12.0 61.5 13.2

* UL Listed.
B42 www.tnb.ca

Compression Connector System
1One-Hole Metric Lugs (cont’d)
Compression Connectors for
Copper Conductors
Color-Keyed.Compression Connector System
1One-Hole Metric Lugs (cont’d)
Compression Connectors for
Copper Conductors
Color-Keyed.
Cat. No.
Cond. Size mm2
Stud
(mm)
Dimensions (mm)
Std.
Pkg.
6-Tons
TBM62BSCR
(Crimps)
14-Tons
BPLT14BSCRI
(Crimps)
26-Tons
TBM26MCC
(Crimps)
60-Tons
TBM60MCC
(Crimps)Low
Stranded Flexible .1 B M N L D
MCC120M6
120
95
120
8
–
–
–
–
–
6.4
25
MCD120-6
(1)
MCD120-14
(1)
–
–
MCC120M8* 8
15.2
28.5
9.0
8.0
54.0
8.4
25
MCC120M10* 10
15.2
28.5
11.0
10.0
58.0
10.5
25
MCC120M12* 12
15.2
28.5
14.0
12.0
63.0
13.2
25
MCC120M16* 16
15.2
28.5
18.0
16.0
71.0
17.0
25
MCC150M10*
150
120
150
10
15.2
28.5
18.0
16.0
71.0
17.0
25
MCD150-6
(3)
MCD150-14
(1)MCC150M12* 12
16.7
31.5
16.0
14.0
75.0
13.2
25
MCC150M16* 16
16.7
31.5
19.0
17.0
81.0
17.0
25
MCC185M10*
185
150
185
10
19.2
35.5
13.0
11.0
76.0
10.5
25
MCD185-6
(3)
MCD185-14
(1)MCC185M12* 12
19.2
35.5
16.0
14.0
82.0
13.2
25
MCC185M16* 16
19.2
35.5
19.0
17.0
88.0
17.0
15
MCC240M10*
240
185
240
10
21.1
39.0
13.0
11.0
82.0
10.5
15
MCD240-6
(3)
MCD240-14
(2)MCC240M12* 12
21.1
39.0
16.0
14.0
88.0
13.2
15
MCC240M16* 16
21.1
39.0
19.0
17.0
94.0
17.0
15
MCC300M10*
300
240
10
23.7
44.0
13.0
11.0
96.0
10.5
10
–
MCD300-14
(3)MCC300M12* 12
23.7
44.0
16.0
14.0
99.0
13.2
10
MCC300M16* 16
23.7
44.0
19.0
19.0
10.0
17.0
10
MCC400M10
400
300
10
27.0
51.0
22.0
19.0
113.0
13.2
5
MCD400-14
(3)
MCD400-26
(2)
MCD400-60
(2)MCC400M12 12
27.0
51.0
22.0
19.0
113.0
13.2
5
MCC400M16 16
27.0
51.0
22.0
19.0
113.0
17.0
5
MCC500M10
500
400
10
–
–
–
–
–
13.2
5
–
MCD500-26
(2)
MCD500-60
(2)MCC500M12 12
–
–
–
–
–
17.0
5
MCC500M16 16
30.3
56.5
22.0
19.0
117.0
17.0
5
MCC630M16
630
500
16
33.4
61.6
22.0
19.0
128.0
17.0
6
MCD630-26
(2)
MCD630-60
(2)MCC630M20 20
33.4
61.6
24.0
23.0
134.0
21.0
6
MCC800M16
800
630
16
38.0
72.0
24.0
19.0
141.0
17.0
3
–
MCD800-60
(2)MCC800M20 20
38.0
72.0
24.0
23.0
145.0
21.0
3
MCC1000M16
1000
800
16
44.0
80.0
24.0
19.0
158.0
17.0
2
–
MCD1000-60
(2)MCC1000M20 20
44.0
80.0
24.0
23.0
162.0
21.0
2

*UL Listed.

B43www.tnb.ca

Narrow-Tongue Metric Lugs
Compression Connector System
Compression Connectors for
Copper Conductors
Color-Keyed.
Narrow-Tongue Metric Lugs
Compression Connector System
Compression Connectors for
Copper Conductors
Color-Keyed.
1
Color-Keyed. narrow-tongue metric lugs feature a contained tongue width.

Our lugs have been specifically developed for applications with L.V. circuit breakers with
reduced space requirements. The tongue width allows a quicker and easier installation.
Color-Keyed. narrow-tongue metric lugs are manufactured from electrolytic copper tube.
The specific design of the barrel and dimensions create the best combination of

mechanical strength and electrical conductivity.

Color-Keyed. narrow-tongue metric lugs are annealed to guarantee optimum ductility and
are electrolytically tin-plated to avoid oxidation.
The barrel is provided with an internal chamfer for easy insertion of the conductor.

The length allows easy positioning of the dies for proper crimping.

Cat. No.
Cond. Size
Flexible
(mm2)
Stud
(mm)
Dimensions (mm) Std.
Pkg.
6-Tons
TBM62BSCR
(Crimps)
14-Tons
BPLT14BSCRI
(Crimps).1 B M N L D
MCCNT10M5 10 5 4.6 9.0 6.5 6.0 26.0 5.3 100 MCD10-6
(1)
MCD10-14
(1)
MCCNT16M5 16 5 5.8 9.0 6.5 6.0 29.0 5.3 100 MCD16-6
(1)
MCD16-14
(1)
MCCNT25M5 25 5 7.0 9.0 6.5 6.0 31.5 5.3 100 MCD25-6
(1)
MCD25-14
(1)
MCCNT35M6 35 6 8.9 11.5 8.0 7.0 36.5 6.4 100 MCD35-6
(2)
MCD35-14
(1)
MCCNT50M6 50 6 10.0 11.5 8.0 7.0 40.5 6.4 50 MCD50-6
(1)
MCD50-14
(1)
MCCNT70M6 70 6 11.3 11.5 8.0 7.0 44.0 6.4 50 MCD70-6
(2)
MCD70-14
(1)
MCCNT95M8 95 8 13.5 15.5 9.0 8.0 52.5 8.0 25 MCD95-6
(1)
MCD95-14
(1)
MCCNT120M8
120
8 15.2 19.0 14.0 9.0 60.0 8.4 25 MCD120-6
(2)
MCD120-14
(1)
MCCNT120M10 10 15.2 19.0 14.0 9.0 60.0 10.5 25 MCD120-6
(2)
MCD120-14
(1)
MCCNT150M8
150
8 16.7 19.0 18.0 9.0 70.0 8.4 25 MCD150-6
(3)
MCD150-14
(1)
MCCNT150M10 10 16.7 19.0 18.0 9.0 70.0 10.5 25 MCD150-6
(3)
MCD150-14
(1)
MCCNT185M10 185 10 19.2 24.5 18.0 9.0 77.0 10.5 25 MCD185-6
(3)
MCD185-14
(1)
MCCNT240M10
240
10 21.1 31.0 13.0 9.0 80.0 10.5 15 MCD240-6
(3)
MCD240-14
(1)
MCCNT240M12 12 21.1 31.0 16.0 12.0 86.0 13.2 15 MCD240-6
(3)
MCD240-14
(1)
MCCNT240M16 16 21.1 31.0 19.0 17.0 94.0 17.0 15 MCD240-6
(3)
MCD240-14
(1)
MCCNT300M12 300 12 23.7 31.0 16.0 12.0 95.0 13.2 10 – MCD300-14
(3)

B44 www.tnb.ca

Two-Way Metric Splice Connectors
Compression Connector System
Compression Connectors for
Copper Conductors
Color-Keyed.
Two-Way Metric Splice Connectors
Compression Connector System
Compression Connectors for
Copper Conductors
Color-Keyed.
Color-Keyed. metric splice connectors are designed for joining low voltage conductors.

Made of electrolytic copper tube having similiar dimensions to the
Color-Keyed. metric lugs, these connectors are also annealed and electrolytically
tin-plated.

They feature an internal chamfer at both ends. For easy insertion of the conductor, a
center stop is provided to ensure correct positioning.

Cat. No.
Cond. Size (mm2) Dimensions (mm) Std.
Pkg.
6-Tons
TBM62BSCR
(Crimps)
14-Tons
BPLT14BSCRI
(Crimps)
26-Tons
TBM26MCC
(Crimps)
60-Tons
TBM60MCC
(Crimps)Low Stranded Flexible .1 L
MCST1 0.25 ÷ 1.5 0.25 ÷ 1.5 1.8 15 100
–
–
– –
MCST2 1.5 ÷ 2.5 1.5 ÷ 2.5 2.4 15 100
MCST6 4 ÷ 6 4 ÷ 6 3.6 22 100 MCD6-6
(1 +1)
MCST10 10 10 4.6 25 100 MCD10-6
(1 +1)
MCD10-14
(1 +1)
MCST16 16 16 5.8 27 100 MCD16-6
(1 +1)
MCD16-14
(1 +1)
MCST25 25 25 7.0 29 100 MCD25-6
(1 +1)
MCD25-14
(1 +1)
MCST35 35 25 ÷ 35 8.9 332 100 MCD35-6
(1 +1)
MCD35-14
(1 +1)
MCST50 50 35 ÷ 50 10.0 37 50 MCD50-6
(2 +2)
MCD50-14
(1 +1)
MCST70 70 50 ÷ 70 11.3 39 50 MCD70-6
(2 +2)
MCD70-14
(1 +1)
MCST95 95 70 ÷ 95 13.5 43 25 MCD95-6
(2 +2)
MCD95-14
(1 +1)
MCST120 120 95 ÷ 120 15.2 47 25 MCD120-6
(2 +2)
MCD120-14
(1 +1)
MCST150 150 120 ÷ 150 16.7 58 25 MCD150-6
(3 +3)
MCD150-14
(1 +1)
MCST185 185 150 ÷ 85 19.2 64 25 MCD185-6
(3 +3)
MCD185-14
(1 +1)
MCST240 240 185 ÷ 240 21.1 75 15 MCD240-6
(3 +3)
MCD240-14
(2 +2)
MCST300 300 240 23.7 90 10
–
MCD300-14
(3 +3)
MCST400 400 300 27.0 94 5 MCD400-14
(3 +3)
MCD400-26
(2 +2)
MCD400-60
(2 +2)
MCST500 500 400 30.3 98 6
–
MCD500-26
(2 +2)
MCD500-60
(2 +2)
MCST630 600 ÷ 630 500 33.4 105 6 MCD630-26
(2 +2)
MCD630-60
(2 +2)
MCST800 800 600 38.0 112 3
–
MCD800-60
(2 +2)
MCST1000 1000 800 44.0 120 3 MCD1000-60
(2 +2)

B45www.tnb.ca

Two-Way Splice Connectors — Standard Barrel Certified to
600 V and Recommended up to 35 kV￥
Compression Connector System
A
E
Two-way connectors provide high-pullout values,
are easy to insulate and provide a low-resistance
connection of high quality and low installed cost.
Material: High-Conductivity
Wrought Copper
Finish: Electro-Tin Plated
Compression Connectors for
Copper Conductors
Color-Keyed.
Two-Way Splice Connectors — Standard Barrel Certified to
600 V and Recommended up to 35 kV￥
Compression Connector System
A
E
Two-way connectors provide high-pullout values,
are easy to insulate and provide a low-resistance
connection of high quality and low installed cost.
Material: High-Conductivity
Wrought Copper
Finish: Electro-Tin Plated
Compression Connectors for
Copper Conductors
Color-Keyed.
Cat. No.
Wire Size Dimensions in. (mm) Die Set
Cat. No.
Colour
CodeCode Cable Flex Cable Classes G, H, I, K, M* A E
54504 #8 AWG #8 AWG, 37/24, #8 Weld 1.00 (25.4) 0.27 (6.9) 21 Red
54505 #6 AWG #6 AWG, 61/24, #6 Weld, 133/0.014 1.00 (25.4) 0.30 (7.6) 24 Blue
54506 #4 AWG #4 AWG, 91/24, 133/0.0177, 49/0.029 1.00 (25.4) 0.37 (9.4) 29 Grey
54507 #2 AWG 125/24, #4 Weld 1.25 (31.8) 0.41 (10.4) 33 Brown
54508 #1 AWG #2 AWG, 150/24, 175/24, #2 Weld, 133/0.0223 1.50 (38.1) 0.47 (11.9) 37 Green
54509 1/0 AWG 225/24, #1 Weld, 133/0.0254 1.63 (41.4) 0.52 (13.2) 42 Pink
54510 2/0 AWG 1/0 AWG, 275/24, 1/0 Weld, 427/0.0155, 133/0.0282 1.75 (44.5) 0.57 (14.5) 45 Black
54511 3/0 AWG 2/0 AWG, 325/24, 2/0 Weld, 133/0.0316, 259/0.0227, 427/0.0177 1.75 (44.5) 0.63 (16.0)
50 Orange53962 – 375/24, 179 kcmil, 133/0.0355, 259/0.0255, 427/0.0199 1.81 (46.0) 0.70 (17.8)
54512 4/0 AWG 3/0 AWG, 450/24, 3/0 Weld, 703/0.0154 1.88 (47.8) 0.70 (17.8) 54 Purple
54513 250 kcmil 4/0 AWG, 550/24, 4/0 Weld, 133/0.0399, 259/0.0286, 637/0.0183 2.25 (57.2) 0.77 (19.6)
62 Yellow
53964 – 4/0 AWG, 550/24, 4/0 Weld, 133/0.0399, 259/0.0286, 637/0.0183 2.13 (54.1) 0.79 (20.1)
54514 300 kcmil
–
2.13 (54.1) 0.83 (21.1) 66 White
54515 350 kcmil 2.25 (57.2) 0.90 (22.9) 71 Red
54516 400 kcmil 2.75 (69.9) 0.93 (23.6) 76 Blue
53968 – 300 kcmil, 775/24 (313 kcmil) 3.00 (76.2) 1.13 (28.7)
87 Brown54518 500 kcmil
–
2.75 (69.9) 1.11 (28.2)
54520 600 kcmil 3.00 (76.2) 1.18 (30.0) 94 Green
54522-TB 700 kcmil 3.25 (82.6) 1.23 (31.2)
99 Pink53969 – 1325/24 = 500/535 kcmil, 427/0.0342 3.00 (76.2) 1.24 (31.5)
54523-TB 750 kcmil
–
3.00 (76.2) 1.30 (33.0) 106 Black
54528 1000 kcmil 3.63 (92.2) 1.50 (38.1) 125
–
54530 1250 kcmil 4.13 (104.9) 1.67 42.4) 140

￥ For installations from 16 kV up to 35 kV, consult shielded cable manufacturers for stress relief and insulation requirements. Tooling: pp. E4–E62
*Consult your Regional Sales Office for complete list of flex cable class sizes M. Die Selector Chart: pp. E35–E50

Two-Way Splice Connectors — Long Barrel Certified to 600 V
and Recommended up to 35 kV￥

E DIA.
54 DIEPURPLE54 DIEPURPLE54 DIEPURPLE54 DIEPURPLET&B4/0
AMaterial: High-Conductivity
Wrought Copper
Finish: Electro-Tin Plated
Cat. No.
Wire Size Dimensions in. (mm) Die
Code
Colour
CodeCode Cable Flex Cable Classes G, H, I, K, M A E
54804 #8 AWG #8, 37/24 = 14.9 kcmil 1.75 (44.5) 0.27 (6.9) 21 Red
54805 #6 AWG #6, 61/24 = 24.6 kcmil 1.75 (44.5) 0.31 (7.9) 24 Blue
54806 #4 AWG #4, 91/24 = 36.7 kcmil 1.75 (44.5) 0.39 (9.9) 29 Grey
54807 #2 AWG 125/24 = 50.4 kcmil 1.88 (47.8) 0.43 (11.0) 33 Brown
54808 #1 AWG #2, 150/24 = 60.5 kcmil
175/24 = 70.6 kcmil 2.00 (50.8) 0.49 (12.4) 37 Green
54809 1/0 AWG 225/24 = 90.8 kcmil 2.00 (50.8) 0.54 (13.7) 42 Pink
54810 2/0 AWG 1/0, 275/24 = 111 kcmil 2.13 (54.1) 0.59 (15.0) 45 Black
54811 3/0 AWG 2/0, 325/24 = 131 kcmil 2.25 (57.2) 0.65 (16.5) 50 Orange
54812 4/0 AWG 450/24 = 182 kcmil 2.75 (69.9) 0.72 (18.3) 54 Purple
54813 250 kcmil 4/0, 550/24 = 222 kcmil 3.38 (85.9) 0.79 (20.1) 62 Yellow

Cat. No.
Wire Size Dimensions in. (mm) Die
Code
Colour
CodeCode Cable Flex Cable Classes G, H, I, K, M A E
54814 300 kcmil 250, 650/24 = 262 kcmil 3.50 (88.9) 0.87 (22.1) 66 White
54815 350 kcmil – 3.75 (95.3) 0.95 (24.1) 71 Red
54816 400 kcmil 775/24 = 313 kcmil 3.75 (95.3) 0.98 (24.9) 76 Blue
54818 500 kcmil 350, 925/24 = 373 kcmil 4.75 (120.6) 1.11 (28.2) 87 Brown
54820 600 kcmil 1100/24 = 444 kcmil 4.25 (108.0) 1.21 (30.7) 94 Green
54823 750 kcmil 500, 1325/24 = 535 kcmil 4.75 (120.6) 1.34 (34.0) 106
Black58524 1600/24 = 646 kcmil 5.00 (127.0) 1.39 (35.3) 106
58526* 900 kcmil 750, 1925/24 = 777 kcmil 5.50 (139.7) 1.51 (38.4) 115 Yellow
54828 1000 kcmil
–
5.63 (143.0) 1.56 (39.6) 125
–54833 1500 kcmil 5.63 (143.0) 1.56 (39.6) 125
54839 2000 kcmil 7.06 (179.3) 2.13 (54.1) –

￥ For installations from 16 kV up to 35 kV, consult shielded cable manufacturers for stress relief and Tooling: pp. E4–E62insulation requirements. Die Selector Chart: pp. E35–E50

*CSA approved code cable only.

B46 www.tnb.ca

A
B
Copper Two-Way Splice — Certified to 600 V
and Recommended up to 15 kV
Compression Connector System
Compression Connectors for
Copper Conductors
Color-Keyed.
A
B
Copper Two-Way Splice — Certified to 600 V
and Recommended up to 15 kV
Compression Connector System
Compression Connectors for
Copper Conductors
Color-Keyed.
Cat. No. Cable Size**
Dimensions in. (mm) Installing Tools 14 and 15-Tons*
A B Die Set Cat. No. Strip Length (in.) Colour Code
54006-TB #4 AWG 2.00 (50.8) 0.37 (9.4) 15CA29R 1-1/2 Grey
54007-TB #2 AWG 2.13 (54.1) 0.41 (10.4) 15CA33R 1-5/8 Brown
54008-TB #1 AWG 2.25 (57.2) 0.47 (11.9) 15CA37R 1-5/8 Green
54009-TB 1/0 AWG 2.38 (60.5) 0.52 (13.2) 15CA42R 1-3/4 Pink
54010 2/0 AWG 2.38 (60.5) 0.57 (14.5) 15CA45R 1-3/4 Black
54011 3/0 AWG 2.63 (66.8) 0.63 (16.0) 15CA49R 1-13/16 Orange
54012-TB 4/0 AWG 2.69 (68.3) 0.69 (17.5) 15CA54R 1-13/16 Purple
54013 250 kcmil 3.19 (81.0) 0.74 (18.8) 15CA60R 2-1/8 Ruby
54015 350 kcmil 4.13 (104.9) 0.89 (22.6) 15CA71R 2-5/8 Red
54018 500 kcmil 4.13 (104.9) 1.06 (40.6) 15CA87R 2-5/8 Brown
54023 750 kcmil 4.75 (120.7) 1.30 (33.0) 15CA106R 2-7/8 Black

*Cat. No. 15505-TB Die Adaptor required for TBM15I. Tooling: pp. E4–E62
** Cable Size: Concentric and Compact strandings. Die Selector Chart: pp. E35–E50

Cast–Copper Two-Way Splice Connectors – Heavy-Duty
Certified to 600 V and Recommended up to 35 kV￥

Material: High-Conductivity
Wrought Copper
Finish: Electro-Tin Plated

Cat. No. Cable Size Die Code
53504 8 AWG
2953505 6 AWG
53506 4 AWG
53507 2 AWG
4553508 1 AWG
53509 1/0 AWG
53510 2/0 AWG
6653511 3/0 AWG
53512 4/0 AWG
53513 250 kcmil 76
53515 350 kcmil
99
53518 500 kcmil
53523 750 kcmil 112

￥ For installations from 16 kV up to 35 kV, consult shielded cable manufacturers
for stress relief and insulation requirements.
Use hydraulic tools with hex dies 13642M, 13400 and 21940.
Tooling: pp. E4–E62
Die Selector Chart: pp. E35–E50

B47www.tnb.ca

Thomas & Betts takes the splicing of
different-sized conductors to a new level of
economy and efficiency with Color-Keyed.
Cast-Copper Reducing Splices. In addition to a
lower cost, the key benefit to these splices is in
their constant outer diameter. Unlike
screw-machined, externally contoured splices,
Cast-Copper Reducing Splices require no change
of tool or die between crimping each end. Just
slide each wire easily into the chamfered barrel
and use the same Color-Keyed. tool and die to
crimp both ends. The consistent O.D. also makes
these splices faster and easier to insulate with
clear heat-shrink wrap than a contoured splice.
Sand-cast construction ensures high-tensile
strength for heavy-duty applications and tin-plated
copper material provides high-conductivity and
superior corrosion-resistance.
. Ideal for telecom (inside office/outside plant),
commercial, industrial MRO, and any other
certified to 600 V and recommended up to
35 kV￥ applications requiring splicing of
different-sized conductors.
. Tin-plated, sand-cast copper construction
provides superior tensile strength,
high-conductivity and excellent
corrosion-resistance.
. Easier to install and insulate than
screw-machined, contour-designed
reducing splices.
. Constant O.D. saves time on installation by
eliminating the need for crimp-tool/die change.
. Fast and simple to insulate with clear or
coloured heat-shrink wrap.
. Chamfered barrel facilitates easy wire
insertion.
. Compact, low-profile design takes up minimal
space in cable tray or wire run.
. Simple installation with Color-Keyed. crimp
tools (12, 14 and 15-Tons). ￥ For installations from 16 kV up to 35 kV, consult shielded cable manufacturers for stress relief and insulation requirements.
* Cast Copper – Field Modifiable Special.
Constant
O.D.
faster, easier installation than
contoured design
Cat. No. Cond.1 Size Cond. 2 Size Length in. (mm) Dia. in. (mm) Die Code Colour Code
251-30485-19 4/0 Str. 2 Str. 2.25 (57.2) 0.81 (20.6) 66 White
251-30485-91 500 kcml Str. 300 kcmil Str. 3.31 (84.1) 0.81 (20.6) 99 Pink
251-30485-229 2/0 Str. 250 kcmil Str. 2.38 (60.5) 0.93 (23.6) 76 Blue
251-30485-247 2 Str. 8 Str. 0.56 (14.2) 0.59 (15.0) 45 Black
251-30485-294 4 Str. 2/0 Str. 2.25 (57.2) 0.84 (21.3)
66 White
251-30485-295 4/0 Str. 4 Str. 2.25 (57.2) 0.81 (20.6)
251-30485-331 4/0 Str. 350 kcmil Str. 3.31 (84.1) 0.53 (13.5) 99 Pink
251-30485-445 4/0 Str. 2/0 Str. 2.25 (57.2) 0.81 (20.6) 66 White
251-30485-495 1/0 Str. 2 Str. 1.56 (39.6) 0.59 (15.0) 45 Black
251-30485-610 6 Str. 8 Str. 1.21 (30.7) 0.38 (9.7)
29 Grey251-30485-611 4 Str. 8 Str. 1.21 (30.7) 0.38 (9.7)
251-30485-612 4 Str. 6 Str. 1.21 (30.7) 0.38 (9.7)
251-30485-613 2 Str. 6 Str. 1.56 (39.6) 0.59 (15.0) 45 Black
251-30485-640 4/0 Str. 1/0 Str. 2.25 (57.2) 0.81 (20.6) 66 White
251-30485-653 2 Str. 250 kcmil Str. 2.38 (60.5) 0.93 (23.6)
76 Blue
251-30485-739 1/0 Str. 250 kcmil Str. 2.38 (60.5) 0.93 (23.6)
251-30485-882 400 kcmil Str. 350 kcmil Str. 3.31 (84.1) 0.53 (13.5) 99 Pink
251-30485-950 1/0 Str. 6 Str. 1.56 (39.6) 0.59 (15.0) 45 Black
251-30485-951 6 Str. 2/0 Str. 2.25 (57.2) 0.84 (21.3) 66 White
251-30485-1027 1/0 Str. 4 Str. 1.56 (39.6) 0.59 (15.0) 45
Black
251-30485-1029 1/0 Str. #12 Str. 1.56 (39.6) 0.57 (14.5) 45
251-30485-1030 10 Str. 4 Str. 1.21 (30.7) 0.38 (9.7)
29 Grey
251-30485-1031 12 Str. 4 Str. 1.21 (30.7) 0.38 (9.7)
251-30485-1032 #6 Str. #10 Str. 1.21 (30.7) 0.38 (9.7)
251-30485-1033 12 Str. 6 Str. 1.21 (30.7) 0.38 (9.7)
251-30485-1034 14 Str. 8 Str. 1.21 (30.7) 0.38 (9.7)
251-30485-1035 1 Str. 1/0 Str. 1.56 (39.6) 0.59 (15.0) 45 Black
251-30485-1044 10 Str. 8 Str. 1.21 (30.7) 0.38 (9.7)
29 Grey251-30485-1045 12 Str. 8 Str. 1.21 (30.7) 0.38 (9.7)
251-30485-1085 10 Str. 1/0 Str. 1.56 (39.6) 0.59 (15.0) 45 Black
251-30485-1086 10 Str. 2/0 Str. 2.25 (57.2) 0.84 (21.3) 66 White
251-30485-1087 4 Str. 250 kcmil Str. 2.38 (60.5) 0.93 (23.6) 76 Blue
251-30485-1088 400 kcmil Str. 250 kcmil Str. 3.31 (84.1) 0.53 (13.5) 99 Pink
251-30485-1089 14 Str. 8 Sol. 1.21 (30.7) 0.38 (9.7)
29 Grey
251-30485-1090 12 Str. 8 Sol. 1.21 (30.7) 0.38 (9.7)
251-30485-1091 10 Str. 8 Sol. 1.21 (30.7) 0.38 (9.7)
251-30485-1092 12 Str. 6 Sol. 1.21 (30.7) 0.38 (9.7)
251-30485-1093 8 Str. 6 Sol. 1.21 (30.7) 0.38 (9.7)
251-30485-1094 4 Str. 6 Sol. 1.21 (30.7) 0.38 (9.7)
251-30485-1095 2 Str. 6 Sol. 1.56 (39.6) 0.59 (15.0) 45 Black
251-30485-1096 12 Str. 4 Sol. 1.21 (30.7) 0.38 (9.7)
29 Grey
251-30485-1097 10 Str. 4 Sol. 1.21 (30.7) 0.38 (9.7)
251-30485-1098 8 Str. 4 Sol. 1.21 (30.7) 0.38 (9.7)
251-30485-1099 6 Str. 4 Sol. 1.21 (30.7) 0.38 (9.7)
251-30485-1100 1/0 Str. 4 Sol. 1.56 (39.6) 0.59 (15.0) 45
Black
251-30485-1130 Cast Copper* 12-4 Str. 1.28 (32.5) 0.38 (9.7) 29
251-30485-1245 1/0 Flex #4 Flex 2.25 (57.2) 0.81 (20.6) 66 White
251-30485-1246 #4 Flex #8 Flex 1.56 (39.6) 0.57 (14.5) 45 Black
Compression Connectors for
Copper Conductors
Cast-Copper Reducing Splices
Compression Connector SystemColor-Keyed.
￥ For installations from 16 kV up to 35 kV, consult shielded cable manufacturers for stress relief and insulation requirements.
* Cast Copper – Field Modifiable Special.
Constant
O.D.
faster, easier installation than
contoured design
Cat. No. Cond.1 Size Cond. 2 Size Length in. (mm) Dia. in. (mm) Die Code Colour Code
251-30485-19 4/0 Str. 2 Str. 2.25 (57.2) 0.81 (20.6) 66 White
251-30485-91 500 kcml Str. 300 kcmil Str. 3.31 (84.1) 0.81 (20.6) 99 Pink
251-30485-229 2/0 Str. 250 kcmil Str. 2.38 (60.5) 0.93 (23.6) 76 Blue
251-30485-247 2 Str. 8 Str. 0.56 (14.2) 0.59 (15.0) 45 Black
251-30485-294 4 Str. 2/0 Str. 2.25 (57.2) 0.84 (21.3)
66 White
251-30485-295 4/0 Str. 4 Str. 2.25 (57.2) 0.81 (20.6)
251-30485-331 4/0 Str. 350 kcmil Str. 3.31 (84.1) 0.53 (13.5) 99 Pink
251-30485-445 4/0 Str. 2/0 Str. 2.25 (57.2) 0.81 (20.6) 66 White
251-30485-495 1/0 Str. 2 Str. 1.56 (39.6) 0.59 (15.0) 45 Black
251-30485-610 6 Str. 8 Str. 1.21 (30.7) 0.38 (9.7)
29 Grey251-30485-611 4 Str. 8 Str. 1.21 (30.7) 0.38 (9.7)
251-30485-612 4 Str. 6 Str. 1.21 (30.7) 0.38 (9.7)
251-30485-613 2 Str. 6 Str. 1.56 (39.6) 0.59 (15.0) 45 Black
251-30485-640 4/0 Str. 1/0 Str. 2.25 (57.2) 0.81 (20.6) 66 White
251-30485-653 2 Str. 250 kcmil Str. 2.38 (60.5) 0.93 (23.6)
76 Blue
251-30485-739 1/0 Str. 250 kcmil Str. 2.38 (60.5) 0.93 (23.6)
251-30485-882 400 kcmil Str. 350 kcmil Str. 3.31 (84.1) 0.53 (13.5) 99 Pink
251-30485-950 1/0 Str. 6 Str. 1.56 (39.6) 0.59 (15.0) 45 Black
251-30485-951 6 Str. 2/0 Str. 2.25 (57.2) 0.84 (21.3) 66 White
251-30485-1027 1/0 Str. 4 Str. 1.56 (39.6) 0.59 (15.0) 45
Black
251-30485-1029 1/0 Str. #12 Str. 1.56 (39.6) 0.57 (14.5) 45
251-30485-1030 10 Str. 4 Str. 1.21 (30.7) 0.38 (9.7)
29 Grey
251-30485-1031 12 Str. 4 Str. 1.21 (30.7) 0.38 (9.7)
251-30485-1032 #6 Str. #10 Str. 1.21 (30.7) 0.38 (9.7)
251-30485-1033 12 Str. 6 Str. 1.21 (30.7) 0.38 (9.7)
251-30485-1034 14 Str. 8 Str. 1.21 (30.7) 0.38 (9.7)
251-30485-1035 1 Str. 1/0 Str. 1.56 (39.6) 0.59 (15.0) 45 Black
251-30485-1044 10 Str. 8 Str. 1.21 (30.7) 0.38 (9.7)
29 Grey251-30485-1045 12 Str. 8 Str. 1.21 (30.7) 0.38 (9.7)
251-30485-1085 10 Str. 1/0 Str. 1.56 (39.6) 0.59 (15.0) 45 Black
251-30485-1086 10 Str. 2/0 Str. 2.25 (57.2) 0.84 (21.3) 66 White
251-30485-1087 4 Str. 250 kcmil Str. 2.38 (60.5) 0.93 (23.6) 76 Blue
251-30485-1088 400 kcmil Str. 250 kcmil Str. 3.31 (84.1) 0.53 (13.5) 99 Pink
251-30485-1089 14 Str. 8 Sol. 1.21 (30.7) 0.38 (9.7)
29 Grey
251-30485-1090 12 Str. 8 Sol. 1.21 (30.7) 0.38 (9.7)
251-30485-1091 10 Str. 8 Sol. 1.21 (30.7) 0.38 (9.7)
251-30485-1092 12 Str. 6 Sol. 1.21 (30.7) 0.38 (9.7)
251-30485-1093 8 Str. 6 Sol. 1.21 (30.7) 0.38 (9.7)
251-30485-1094 4 Str. 6 Sol. 1.21 (30.7) 0.38 (9.7)
251-30485-1095 2 Str. 6 Sol. 1.56 (39.6) 0.59 (15.0) 45 Black
251-30485-1096 12 Str. 4 Sol. 1.21 (30.7) 0.38 (9.7)
29 Grey
251-30485-1097 10 Str. 4 Sol. 1.21 (30.7) 0.38 (9.7)
251-30485-1098 8 Str. 4 Sol. 1.21 (30.7) 0.38 (9.7)
251-30485-1099 6 Str. 4 Sol. 1.21 (30.7) 0.38 (9.7)
251-30485-1100 1/0 Str. 4 Sol. 1.56 (39.6) 0.59 (15.0) 45
Black
251-30485-1130 Cast Copper* 12-4 Str. 1.28 (32.5) 0.38 (9.7) 29
251-30485-1245 1/0 Flex #4 Flex 2.25 (57.2) 0.81 (20.6) 66 White
251-30485-1246 #4 Flex #8 Flex 1.56 (39.6) 0.57 (14.5) 45 Black
Compression Connectors for
Copper Conductors
Cast-Copper Reducing Splices
Compression Connector SystemColor-Keyed.
B48 www.tnb.ca

Compression Connector System
Copper H-Taps – Certified to 600 V
Copper H-Tap Connectors for
Copper Conductors
Color-Keyed. Compression Connector System
Copper H-Taps – Certified to 600 V
Copper H-Tap Connectors for
Copper Conductors
Color-Keyed.
Material: High-Conductivity
Extruded Copper
Finish: Electro-Tin Plated

Cat. No. Fig. No. Colour Code
Dimensions in. (mm) Crimping Information
Main Branch 1 Branch 2 Branch 3 Hydraulic
Head
Installing
Die
# of
Crimps
Colour
Code
Die
Code
Strip
Length (in.)
Insulating
Covers
CHT750350-1F 1 White
(750-500)
(750)
Flex Only
(750-500)
(350)
Flex Only
– –
TBM15I
15620CHF
1
White F 1-1/8 HTC
CHT750350-2 2
Yellow 750-500
(550-500)
750-500
(550-500)
15620CH Yellow Z
1-3/8
HTC500
CHT75010-3 9 4/0-1/0
(250-1/0)
1 Str. 2-6
AWG (1-8)
2-14
(2-14)
1-1/8CHT50040-4 2
Brown
500-250
(350-4/0)
500-4/0
(350-4/0) – –
15612CH 2 Brown N
CHT50010-5 3 500-4/0
(350-4/0)
250-1/0
(4/0-1/0)
1 Str. 2-6
AWG (1-8)
8-14
(8-14)
CHT2502-6 2
Purple 250-2
(4/0-2)
250-2
(4/0-2) –
– .TBM15I
TBM14M 15CA80RCH 1 Purple 80R
13/16
HTC40
CHT25014-7 4 2-6 Str./Sol.
(2-8)
8-14
(8-14)
1-1/8
CHT250214-8 5 8-14
(8-14)
CHT214-9 6 Brown 2-6 Str./Sol.
(2-8)
2-6 Str./Sol.
(2-8)
8-14
(8-14)
.TBM15I
TBM14M
13100A
15CA71RCH 3 Brown 71R 7/8
CHT814-10 7 Green 8-14
(8-14)
8-14
(8-14) 15CA37RCH
1
Green 37R 1/2 HTC2C
CHT75040-11 8 Yellow 750 Str.
(750-500)
350-4/0
Str. Cu
and Flex
TBM15I 15620CH Yellow Z 1-1/8 HTC500

. Requires adaptor Cat. No. 15500-TB when used with hydraulic head TBM15I.
Material: Copper per ASTM designation B-124-55 Alloy 12.
Tooling: pp. E4–E62
Die Selector Chart: pp. E35–E50
B49www.tnb.ca

Copper H-Taps – Certified to 600 V (cont’d)
Compression Connector System
Copper H-Tap Connectors for
Copper Conductors
Color-Keyed.
Copper H-Taps – Certified to 600 V (cont’d)
Compression Connector System
Copper H-Tap Connectors for
Copper Conductors
Color-Keyed.
Branch(TYP)
A
Both
sidesDBoth
sides
WMain (TYP)

Main (TYP)

H
H

ABoth sides
W
D

H
Both
sides

L
L

L

Branch
(TYP)

Branch 1

Figure 1
Figure 2 Figure 3

Main
D Main
W
Branch 2(TYP)
D2
Both (TYP)
WA
DD

D

sides
Both
Sides

D2

H

D

1

H
Branch 2

Branch 1

H
D3
Branch 3

L

L

1
Branch 1
L

Branch 2

Figure 4
Figure 5 Figure 6

Main

D

Both sides
D3

H

D

Branch 3

H

H

D2
Sides

Both

Branch 2

D

1
WAAL L
Branch 1 W

L

Branch 1

Figure 7
Figure 8 Figure 9

W
A
D
D 3
2
Branch 2
Branch 3
D
D1
D1
Branch 1
D2
A
W
W
A
D1
A
W
Cat. No. Fig. No.
Dimensions in. (mm) Strip Length
(in.)
Insulating
Covers H W L A D D1 D2 D3
CHT750350-1F 1 3.46 (87.9) 1.66 (42.1) 1.10 (27.9) 1.73 (43.9) 1.23 (31.2)
– – –
1-1/8 HTC1000
CHT750350-2 2 3.24 (82.3) 1.50 (38.1) 1.25 (31.8) 1.62 (41.1) 1.02 (30.5) 1-3/8
HTC500
CHT75010-3 9 3.13 (79.5) 1.50 (38.1) 1.00 (25.4) 1.54 (39.1) 1.00 (25.4) 0.40 (10.2) 0.35 (8.9) 0.41 (10.4)
1-1/8
CHT75040-11 8 3.19 (81.0) (1) 1.65 (41.9) 1.00 (25.4)
(2) 1.05 (26.7) (1) 1.61 (40.9) (1) 1.24 (31.5)
(2) 1.29 (32.8) (2) 0.80 (20.3)
– –
CHT50040-4 2 2.64 (67.1) 1.18 (30.0) 1.00 (25.4) 1.32 (33.5) 0.80 (20.3) –
CHT50010-5 3 2.28 (57.9) 1.30 (33.0) 1.00 (25.4) 1.20 (30.5) 0.80 (20.3) 0.67 (17.0) 0.19 (4.8) 0.43 (10.9)
CHT2502-6 2 1.99 (50.9) 0.90 (22.9) 0.66 (16.8) 1.00 (25.4) 0.62 (15.7) – –
–
13/16
HTC40
CHT25014-7 4 1.63 (41.4) 0.90 (22.9) 0.90 (22.9) 0.96 (24.4) 0.52 (13.2) 0.35 (8.9) 0.19 (4.8)
1-1/8CHT250214-8 5 1.63 (41.4) 0.90 (22.9) 0.90 (22.9) 0.96 (24.4) 0.62 (15.7) 0.19 (4.8) 0.19 (4.8)
CHT214-9 6 1.35 (34.3) 0.60 (15.2) 0.75 (19.1) 0.50 (12.7) 0.33 (8.4) 0.19 (4.8) 0.19 (4.8) 7/8
CHT814-10 7 0.62 (15.7) 0.60 (15.2) 0.37 (9.4) 0.25 (6.4) 0.16 (4.1) – – 1/2 HTC2S

B50 www.tnb.ca

Compression Connector System
Copper H-Taps – Certified to 600 V 90oC Applications
Copper H-Tap Connectors for
Copper Conductors
Color-Keyed. Compression Connector System
Copper H-Taps – Certified to 600 V 90oC Applications
Copper H-Tap Connectors for
Copper Conductors
Color-Keyed.
. H-type compression taps
. For aluminum-to-aluminum, aluminum-to-copper and
copper-to-copper stranded-conductor applications
. Concentric and compact code strandings
Exclusive FILLERLOK tab design.

Material:
High-Conductivity
Wrought Aluminum

Cat. No.
Combinations
Length (in.)
Die Code Cat. No.
Colour Code
Main Branch Side Tap
TBM6TBM6S
TBM60RS
Hydraulic
TBM14M
13100A
TBM12
12-TON
HEAD
TBM15I
15-TON
HEAD
63105. 2-6 8-14
–
3/4
13474
upper
13477
lower
15530 TBM12D-4 15530* Orange
63110 4-6 4-6 1-1/2
13470 15501A
TBM12D-H
15001A* Green63118 2/0-2 8-14 3/4
63125 2/0-2 1/0-6
1-1/263140 4/0-2/0 2-10 13471
15502
15502*
Blue63148. 4/0-2/0 3/0-1 8-14 3
–
15502
63160 500-4/0 4/0-2 2-6 2-3/4
– –
15612 Red
63169 750-4/0 750-4/0
–
3
15620 Black63170 1000-500 1000-1/0 6
63180 750-350 350-1/0 1-6 3

* Use with adaptor Cat.No.15500-TB.
. 63105 also installed by TBM5/TBM5S with 13455 die or TBM8/TBM8S with 13462 die.
. 63148 – #1 CU or AL - wire bent double (hairpin).
For Smart. Tools Installation
63110,63118,63125: Use TBM8-750HG
63140,63148:Use TBM8-750BH
Tooling: pp. E4–E62
Die Selector Chart: pp. E35–E50
B51www.tnb.ca

Compression Connector SystemSoft Shell H-Tap/C-Tap CoversThomas & Betts offers an improved design for one-piece covers of H-Tap and C-Tapconnectors.The new design is more size-efficient and includes an easy latch mechanism.
The new covers also contain flash barriers to help protect against electrical flashovers.
The covers are molded from high-impact polypropylene (UL 94V-1) and are certified to600 V applications at 105oC UL listed.
Better covers for taps!
Interlocking Insulating Covers for
Compression TapsColor-Keyed.Compression Connector SystemSoft Shell H-Tap/C-Tap CoversThomas & Betts offers an improved design for one-piece covers of H-Tap and C-Tapconnectors.The new design is more size-efficient and includes an easy latch mechanism.
The new covers also contain flash barriers to help protect against electrical flashovers.
The covers are molded from high-impact polypropylene (UL 94V-1) and are certified to600 V applications at 105oC UL listed.
Better covers for taps!
Interlocking Insulating Covers for
Compression TapsColor-Keyed.
Features

Smaller size requires less space in enclosure.
High-impact polypropylene for rugged, dependable use.

Clear, polycarbonate
(UL 94V-0) version available.

.
Size-efficient design
Won’t take up as much room in the enclosure or vault, easier to store
and carry to the job site.

.
Easy Latch Mechanism
Quick but sturdy cover latch for optimum insulation.

.
Flash Barriers
Provides protection from electrical flashovers.

.
105oC Rating
Offers maximum performance and higher than many competitor’s
temperature ratings.

.
High-Impact Polypropylene
Constructed from rugged materials for long-lasting protection.

Also available in clear, impact-resistant and flame-retardant polycarbonate (UL 94V-0).
The clear version includes an internal pocket for a
visible identification label without opening the cover. Consult your Regional Sales Office for shipping and availability. See HTCV2CLRFR in table.

Easy latch mechanism
ACB
Cat. No.
For H-Taps
For C-Taps
Dimensions in.
Std. Pkg.
A
B
C
HTCV1
CHT814-10
54705, 54710, 54715
1-3/4
7/8
9/16
5
HTCV2
CHT214-9, CHT250214-8, CHT25014-7, CHT2502-6
54770, 54775, 54780
3-3/8
1-1/8
1
HTCV3
CHT50010-5, CHT50040-4
54740, 54745, 54750, 54755, 54760, 54765
3-27/32
1-5/8
1-5/16
HTCV4
CHT75010-3, CHT750350-2, CHT750350-1F, CHT75040-11
–
5-5/8
2
1-11/16
HTCV2CLRFR
CHT214-9, CHT250214-8, CHT25014-7, CHT2502-6
3-3/8
1-3/8
1

B52www.tnb.ca

Compression Connector System
Wire Joints
for Copper Conductors
Color-Keyed. Compression Connector System
Wire Joints
for Copper Conductors
Color-Keyed.
Compression Wire Joints for Copper Conductors

All-around compression ensures high conductivity, low resistance
and high pull-out values exceeding CSA requirements

Features

. Deal for pigtailing, tapping multiple conductors or 2-way splicing
. Form a permanent installation in minimal space
. Easily insulated
. Offer lowest installed cost
. Made of high-conductivity copper and electro-tin plated
. Colour-coded dies for positive matching and compression
Pigtail

Two-Way Connector

Three-Way Connector

AWG

Circular

Size

Mil Area

A

#14

4,107

#12

6,530

#10

10,380

#8

16,510

#6

26,250

#4

41,740

#2

66,370

#1

83,690

1/0

105,500

2/0

133,100

3/0

167,800

4/0

211,600

E
Cat. No.
Conductor Range
Dimensions in. (mm)
Colour Code
Installing Hand Tools
Circular Mil Area Cable Combination
Min. Max. Min. Max. A E
TBM25S/21E
TBM4BB
Die Cat. No.
TBM8/8S
Die Cat. No.
TBM5/5S
Die Cat. No.
TBM6 and TBM6S
Upper Lower
54610 19,590 27,290 3 #12 Sol. or Str. 2 #10 w/1 #12 Sol. or Str. 0.407 (10.3) 0.370 (9.4) Blue
Included
– – 13475 13477
54615 31,140 43,400 3 #10 Sol. or Str. 4 #10 Sol. or Str. 0.407 (10.3) 0.430 (10.9) Grey 13461 13454 13472 13476
54620 49,530 65,560 3 #8 Sol. or Str. 1 #4 w/2 #10 Sol. or Str. 0.417 (10.6) 0.475 (12.1) Brown
– –
13474
–
54625-TB 66,040 87,130 4 # Sol. or Str. 1 #2 str w/2 #12 Sol. or Str. 0.479 (12.2) 0.545 (13.8) Green
–
–
54630 83,480 99,990 2 #4 Sol. or Str. 2 #4 w/1 #10 Sol. or Str. 0.479 (12.2) 0.585 (14.9) Pink 13462 13455 13475 13477
54635 99,060 124,220 6 #8 Str. 2 #4 w/2 #8 Sol. or Str. 0.762 (19.4) 0.620 (15.7) Black
– –
13474
–54640 125,220 166,120 3 #4 Sol. or Str. 3 #4 w/2 #10 Sol. or Str. 0.762 (19.4) 0.695 (17.7) Orange –
54645-TB 166,960 193,630 4 #4 Sol. or Str. 2 #1 w/2 #10 Sol. or Str. 0.824 (20.9) 0.770 (19.6) Purple 13463 13456 13475
54650 189,190 244,020 3 #2 Str. 2 #1/0 w/2 #8 Str. 0.887 (22.5) 0.830 (21.1) Yellow – – 13473 13476

Hand tools only.
Tooling: pp. E4–E62
Die Selector Chart: pp. E35–E50

B53www.tnb.ca

Compression Connector System
Cast Copper Bus Taps
for Copper Conductors
Heavy-Duty Bus Bar Taps – Certified to 600 V and
Recommended up to 35 kV￥ Applications
Clamps onto bus bar — No drilling required
. For bus bars up to 1/4 in. thick, 3-6 in. wide and code copper cable
Features
Color-Keyed. Compression Connector System
Cast Copper Bus Taps
for Copper Conductors
Heavy-Duty Bus Bar Taps – Certified to 600 V and
Recommended up to 35 kV￥ Applications
Clamps onto bus bar — No drilling required
. For bus bars up to 1/4 in. thick, 3-6 in. wide and code copper cable
Features
Color-Keyed.
Material: High-Conductivity

. Take up less than 1-1/4 in. of bus bar space
Cast Copper Alloy

. Convex shape of connector tongue exerts great contact pressure on bus bar
Finish: Electro-Tin Plated
. Install with hydraulic tools and hex crimp dies
Contact

B
Approx.

Figure1Figure2

1-3/8 Approx.
A Approx.
“T” Dim.
1/2 Nom. For All
Parts Listed
Bronze Palnut C
3/8-16 Copper
Plated Steel
Bolts and Nuts
Brazed
B
Approx.
C
1"
1-3/8 Approx.
A Approx.
“T” Dim.
1/2 Nom. For All
Parts Listed
Bronze Palnut
3/8-16 Copper
Plated Steel
Bolts and Nuts
Brazed
Material: Beryllium Copper
Cat. No.
Wire Size Fig.
No.
Busbar
Width
Dimensions in. (mm) Die
CodeCode Cable Flex A B C
251-31446-1
1/0 225/24
1
3 6.12 (155.4) 2.28 (57.9) 3.50 (88.9)
66H
251-31446-7 4 7.12 (180.8) 2.28 (57.9) 4.50 (114.3)
251-31446-13 2 5 or 6 9.12 (231.6) 2.28 (57.9) 6.38 (162.1)
251-31446-8
2/0 1/0, 275/24
1 4 7.12 (180.8) 2.28 (57.9) 4.50 (114.3)
251-31446-14 2 5 or 6 9.12 (231.6) 2.28 (57.9) 6.38 (162.1)
251-31446-23
4/0 450/24
1
3 6.12 (155.4) 2.28 (57.9) 3.50 (88.9)
251-31446-22 4 7.12 (180.8) 2.28 (57.9) 4.50 (114.3)
251-31446-19 2 6 9.12 (231.6) 2.28 (57.9) 6.44 (163.6)
251-31446-29
250 kcmil 4/0, 550/24
1
3 5.68 (144.3) 2.28 (57.9) 3.38 (85.9)
251-31446-30 4 7.12 (180.8) 2.28 (57.9) 4.50 (114.3)
251-31446-31 5 or 6 9.12 (231.6) 2.28 (57.9) 6.38 (162.1)
251-31446-3
350 kcmil –
3 6.63 (168.4) 2.56 (65.0) 3.50 (88.9)
99H
251-31446-9 4 7.63 (193.8) 2.56 (65.0) 4.50 (114.3)
251-31446-15 2 5 or 6 9.63 (244.6) 2.56 (65.0) 6.38 (162.1)
251-31446-4
500 kcmil 350, 925/24
1
3 6.63 (168.4) 2.56 (65.0) 3.50 (88.9)
251-31446-10 4 7.63 (193.8) 2.56 (65.0) 4.50 (114.3)
251-31446-16
2 5 or 6
9.63 (244.6) 2.56 (65.0) 6.38 (162.1)
251-31446-17 600 kcmil
–
9.75 (247.7) 2.75 (69.9) 6.38 (162.1)
112H
251-31446-21 700 kcmil
1
6 9.75 (247.7) 2.75 (69.9) 6.44 (163.6)
251-31446-6
750 kcmil 500, 1325/24
3 6.75 (171.5) 2.75 (69.9) 3.50 (88.9)
251-31446-12
2
4 7.75 (196.6) 2.75 (69.9) 4.50 (114.3)
251-31446-18
5 or 6
9.75 (247.7) 2.75 (69.9) 6.38 (162.1)
251-31446-36 – 750, 1925/24 9.75 (247.7) 2.75 (69.9) 6.44 (163.6)
Styles shown have cable tap on one portion of clamp assembly. Clamp assemblies with cable taps on both portions (top and bottom identical) are also available.
These assemblies are identified by adding suffix “AD” to catalogue numbers shown (example: 251-31446-1AD).
Only one hydraulic tools with hex crimp dies TBM12.
￥ For installations from 16 kV up to 35 kV, consult shielded cable manufacturers for stress relief and insulation requirements.
Tooling: pp. E4–E62
Die Selector Chart: pp. E35–E50

Double Cable—Use AD Suffix

B54 www.tnb.ca

Compression Connector System
Motor Pigtail Connectors
One Line to One Load (two wires)
Color-Keyed. Compression Connector System
Motor Pigtail Connectors
One Line to One Load (two wires)
Color-Keyed.
Quick, reliable change-out of electric motors
with no bolting, taping or loose connections

Features

. Complete line of motor lead disconnects for 600 V and 5 kV applications, covering
wire range from #16 through 4/0 AWG
. Fast, snap-together assembly offers maximum labor savings
. No need for nuts, bolts and washers or insulating tape – simply slide on reusable boot
. Total assembly fits into tight motor housings
. Quick disconnect – no knife cutting of melted tape, eliminating the risk of accidental
cutting of wire insulation, resulting motor downtime and installer exposure
. Meet or exceed electrical and mechanical performance of bolted connections
. Constructed of high-conductivity copper with tin-plating
. Female disconnects equipped with beryllium copper interface band for
dependable connections
tcennocsiDelaMtcennocsiDelameFB E
A
C
D
F
B E
A
C
Cat. No. Certified to 600 V
Wire Size Body Size Colour Code Boot insulation
Dimensions in. (mm)
Strip Length (in.)
Female Disconnect Male Disconnect A B C D E F
MD1614F-0 MD1614M-0
16-14 AWG
0
Blue
MDBOOT-0 0.25 (6.4) 0.25 (6.4) 0.63 (16.0) 0.52 (13.2) 0.25 (6.4) 0.13 (3.2)
3/8
MD1614F-1 MD1614M-1 1
MDBOOT-1
0.38 (9.7) 0.38 (9.7) 0.78 (19.8) 0.75 (19.1) 0.38 (9.7) 0.25 (6.4)
MD1210F-1 MD1210M-1
12-10 AWG
1
Yellow
0.38 (9.7) 0.35 (8.9) 0.78 (19.8) 0.75 (19.1) 0.38 (9.7) 0.25 (6.4)
MD1210F-2 MD1210M-2 2 MDBOOT-2 0.50 (12.7) 0.50 (12.7) 0.90 (22.9) 1.00 (25.4) 0.50 (12.7) 0.37 (9.4)
MD8F-1 MD8M-1
8 AWG
1
Red
MDBOOT-1 0.38 (9.7) 0.38 (9.7) 0.82 (20.8) 0.75 (19.1) 0.38 (9.7) 0.25 (6.4)
7/16MD8F-2 MD8M-2 2 MDBOOT-2 0.50 (12.7) 0.50 (12.7) 0.95 (24.1) 1.00 (25.4) 0.50 (12.7) 0.37 (9.4)
MD6F-1 MD6M-1
6 AWG
1
Blue
MDBOOT-1 0.38 (9.7) 0.38 (9.7) 0.88 (22.4) 0.75 (19.1) 0.38 (9.7) 0.25 (6.4)
1/2MD6F-2 MD6M-2 2
MDBOOT-2
0.50 (12.7) 0.50 (12.7) 1.02 (30.5) 1.00 (25.4) 0.50 (12.7) 0.37 (9.4)
MD4F-2 MD4M-2 4 AWG 2 Grey 0.50 (12.7) 0.50 (12.7) 1.03 (40.6) 1.00 (25.4) 0.50 (12.7) 0.37 (9.4)
MD2F-2 MD2M-2
2 AWG
2
Brown
0.50 (12.7) 0.50 (12.7) 1.09 (48.3) 1.00 (25.4) 0.50 (12.7) 0.37 (9.4)
17/32MD2F-3 MD2M-3 3 MDBOOT-3 0.88 (22.4) 0.88 (22.4) 1.46 (37.1) 1.75 (44.5) 0.88 (22.4) 0.50 (12.7)
MD1F-2 MD1M-2
1 AWG
2
Green
MDBOOT-2 0.50 (12.7) 0.50 (12.7) 1.23 (31.2) 1.00 (25.4) 0.50 (12.7) 0.37 (9.4)
9/16MD1F-3 MD1M-3
3 MDBOOT-3
0.88 (22.4) 0.88 (22.4) 1.56 (39.6) 1.75 (44.5) 0.88 (22.4) 0.50 (12.7)
MD10F-3 MD10M-3 1/0 AWG Pink 0.88 (22.4) 0.88 (22.4) 1.56 (39.6) 1.75 (44.5) 0.88 (22.4) 0.50 (12.7)
MD20F-3 MD20M-3 2/0 AWG Black 0.88 (22.4) 0.88 (22.4) 1.59 (40.4) 1.75 (44.5) 0.88 (22.4) 0.50 (12.7) 5/8
MD30F-3 MD30M-3 3/0 AWG Orange 0.88 (22.4) 0.88 (22.4) 1.71 (43.4) 1.75 (44.5) 0.88 (22.4) 0.50 (12.7) 11/16
MD40F-3 MD40M-3
4/0 AWG Purple
0.88 (22.4) 0.88 (22.4) 1.81 (46.0) 1.75 (44.5) 0.88 (22.4) 0.50 (12.7) 3/4
MD40F-4 MD40M-4
4 MDBOOT-4
1.25 (31.8) 1.25 (31.8) 2.89 (73.4) 2.69 (68.3) 1.25 (31.8) 0.81 (22.4)
–
MD250F-4 MD250M-4 250 kcmil Yellow 1.25 (31.8) 1.25 (31.8) 2.89 (73.4) 2.69 (68.3) 1.25 (31.8) 0.81 (22.4)
MD350F-4 MD350M-4 350 kcmil Red 1.25 (31.8) 1.25 (31.8) 2.89 (73.4) 2.69 (68.3) 1.25 (31.8) 0.81 (22.4)
MD500F-4 MD500M-4 500 kcmil Brown 1.25 (31.8) 1.25 (31.8) 2.89 (73.4) 2.69 (68.3) 1.25 (31.8) 0.81 (22.4)

Kits: page E60
Tooling: pp. E4–E62
Die Selector Chart: pp. E35–E50

B55www.tnb.ca

Motor Pigtail Connectors
Compression Connector System
Choose appropriate Color-Keyed. disconnect for conductor size to be terminated.
Note colour of bands on disconnect barrel.
1
Select proper installing die by matching colour code to disconnect barrel
colour bands.
2
One Line to One Load (two wires) (cont’d)
Quick, easy installation!
Color-Keyed.
Motor Pigtail Connectors
Compression Connector System
Choose appropriate Color-Keyed. disconnect for conductor size to be terminated.
Note colour of bands on disconnect barrel.
1
Select proper installing die by matching colour code to disconnect barrel
colour bands.
2
One Line to One Load (two wires) (cont’d)
Quick, easy installation!
Color-Keyed.
Material: High-Conductivity Copper
Install die in T&B tool, insert stripped wire into barrel of disconnect and compress

Finish: Tin-Plated
between colour bands. Repeat for mating half.

Insulator: Thermoplastic Elastomer
Contact
Material: Beryllium Copper

3
4
Snap the two halves together and slip on insulator over mated connection. Secure
insulator with Ty-Rap. cable ties provided with the insulators.

600 V Version 5 kV Version

Cat. No.
Certified to 600 V
WT112M
WT111M
WT2000
ERG2002
TBM25S
TBM20S
Installing Tools
TBM6, TBM6S, TBM60RS TBM5
TBM5S
TBM8
TBM8S
Hydraulic Tools and
TBM50S Hand Tool
Female
Disconnect
Male
Disconnect Upper Die Lower Die Die Set Die Set Die Code Colour Code
MD1614F-0 MD1614M-0
X – – – – – – –
MD1614F-1 MD1614M-1
MD1210F-1 MD1210M-1
MD1210F-2 MD1210M-2
MD8F-1 MD8M-1
–
X
13475 13477
13454 13461
21 RedMD8F-2 MD8M-2
MD6F-1 MD6M-1
24 BlueMD6F-2 MD6M-2
MD4F-2 MD4M-2 13472 13476 29 Grey
MD2F-2 MD2M-2
13474
13477
33 Brown
MD2F-3 MD2M-3
MD1F-2 MD1M-2
–
13455 13462
37 Green
MD1F-3 MD1M-3
MD10F-3 MD10M-3 13475 42 Pink
MD20F-3 MD20M-3
13474
45 Black
MD30F-3 MD30M-3 50 Orange
MD40F-3 MD40M-3 13475 13456 13463 54 Purple

Specifications: Tooling: pp. E4–E62
Wire Range: No. 16 to 4/0 AWG. Die Selector Chart: pp. E35–E50
Rating: 600 V, 90oC.

B56 www.tnb.ca

Compression Connector System
One Line to Two Load (three wires)
. KON-TOURTM louvered contact bands
. Colour-coded to match installing dies
Motor Pigtail Connectors
Color-Keyed. Compression Connector System
One Line to Two Load (three wires)
. KON-TOURTM louvered contact bands
. Colour-coded to match installing dies
Motor Pigtail Connectors
Color-Keyed.
Material: High-Conductivity Wrought Copper
Finish: Electro-Tin Plated
Contact
Material: Beryllium Copper

Cat. No. Certified to 600 V
Wire Size Body Size Colour Code Boot
Insulation
Dimensions in. (mm)
Strip
Length (in.)Female
Disconnect
Male
Disconnect A B C D E F
MD1614F-0 M2D1614M-0
16-14 AWG
0
Blue
MDBOOT-1
0.25 (6.4) 0.25 (6.4) 0.63 (16.0) 0.52 (13.2) 0.25 (6.4) 0.13 (3.3)
3/8
MD1614F-1 M2D1614M-1
1
0.38 (9.7) 0.38 (9.7) 0.78 (19.8) 0.75 (19.1) 0.38 (9.7) 0.25 (6.4)
MD1210F-1 M2D1210M-1
12-10 AWG Yellow
0.38 (9.7) 0.35 (8.9) 0.78 (19.8) 0.75 (19.1) 0.38 (9.7) 0.25 (6.4)
MD1210F-2 M2D1210M-2 2 MDBOOT-2 0.50 (12.7) 0.50 (12.7) 0.90 (22.9) 1.00 (25.4) 0.50 (12.7) 0.37 (9.4)
MD8F-1 M2D8M-1
8 AWG
1
Red
MDBOOT-1 0.38 (9.7) 0.38 (9.7) 0.82 (20.8) 0.75 (19.1) 0.38 (9.7) 0.25 (6.4)
7/16MD8F-2 M2D8M-2 2 MDBOOT-2 0.50 (12.7) 0.50 (12.7) 0.95 (24.1) 1.00 (25.4) 0.50 (12.7) 0.37 (9.4)
MD6F-1 M2D6M-1
6 AWG
1
Blue
MDBOOT-1 0.38 (9.7) 0.38 (9.7) 0.88 (22.4) 0.75 (19.1) 0.38 (9.7) 0.25 (6.4)
1/2MD6F-2 M2D6M-2
2 MDBOOT-2
0.50 (12.7) 0.50 (12.7) 1.02 (25.9) 1.00 (25.4) 0.50 (12.7) 0.37 (9.4)
MD4F-2 M2D4M-2 4 AWG Grey 0.50 (12.7) 0.50 (12.7) 1.03 (26.2) 1.00 (25.4) 0.50 (12.7) 0.37 (9.4)
MD2F-2 M2D2M-2
2 AWG Brown
0.50 (12.7) 0.50 (12.7) 1.09 (27.7) 1.00 (25.4) 0.50 (12.7) 0.37 (9.4)
17/32MD2F-3 M2D2M-3 3 MDBOOT-3 0.88 (22.4) 0.88 (22.4) 1.46 (37.1) 1.75 (44.5) 0.88 (22.4) 0.50 (12.7)
MD1F-2 M2D1M-2
1 AWG
2
Green
MDBOOT-2 0.50 (12.7) 0.50 (12.7) 1.23 (31.2) 1.00 (25.4) 0.50 (12.7) 0.37 (9.4)
9/16MD1F-3 M2D1M-3
3 MDBOOT-3
0.88 (22.4) 0.88 (22.4) 1.56 (39.6) 1.75 (44.5) 0.88 (22.4) 0.50 (12.7)
MD10F-3 M2D10M-3 1/0 AWG Pink 0.88 (22.4) 0.88 (22.4) 1.56 (39.6) 1.75 (44.5) 0.88 (22.4) 0.50 (12.7)
MD20F-3 M2D20M-3 2/0 AWG Black 0.88 (22.4) 0.88 (22.4) 1.59 (40.4) 1.75 (44.5) 0.88 (22.4) 0.50 (12.7) 5/8
MD30F-3 M2D30M-3 3/0 AWG Orange 0.88 (22.4) 0.88 (22.4) 1.71 (43.4) 1.75 (44.5) 0.88 (22.4) 0.50 (12.7) 11/16
MD40F-3 M2D40M-3 4/0 AWG Purple 0.88 (22.4) 0.88 (22.4) 1.81 (46.0) 1.75 (44.5) 0.88 (22.4) 0.50 (12.7) 3/4

Operating Range: 600 V max., 1000 V max. in signs and fixtures.
Listing: UL Listed and CSA Certified for 12/8 AWG solid copper conductors and stranded copper conductors in the sizes shown.
Selection: Always use the same body size when selecting male and female disconnects.
For example: to connect a 2 AWG male to an #8 AWG female, select cat. no. M2DM-2 and MD8F-2. Both have body size 2.
Insulation: Use insulating boots matching the disconnect body size as indicated in the chart.
To protect the connection from moisture and dirt, use sealing compound cat. no. MDBOOT-SEAL.
Tooling: pp. E4–E62
Die Selector Chart: pp. E35–E50

B57www.tnb.ca

Compression Connector System5 kV Motor Pigtail Connectors Supplied with Boot,
Pin, Silicon Gel (Two Female Connectors Required)*
Cat. No.Wire RangeAWGFemale
DisconnectCat. No.
ColourCodeDimensions in. (mm)BodySizeLWH5KVBOOT-2L(connection pin fortwo female connectors
included)
#8MD8F-2Red4.50 (114.3)2.25 (57.2)1.44 (36.6)
2#6MD6F-2Blue#4MD4F-2Grey#2MD2F-2Brown#1MD1F-2Green5KVBOOT-3L(connection pin fortwo female connectorsincluded)
#2MD2F-3Brown3#1MD1F-3Green1/0MD10F-3Pink2/0MD20F-3Black3/0MD30F-3Orange4/0MD40F-3PurpleMotor Pigtail ConnectorsDoubleMale Pin4.501.442.25Compression Connector System5 kV Motor Pigtail Connectors Supplied with Boot,
Pin, Silicon Gel (Two Female Connectors Required)*
Cat. No.Wire RangeAWGFemale
DisconnectCat. No.
ColourCodeDimensions in. (mm)BodySizeLWH5KVBOOT-2L(connection pin fortwo female connectors
included)
#8MD8F-2Red4.50 (114.3)2.25 (57.2)1.44 (36.6)
2#6MD6F-2Blue#4MD4F-2Grey#2MD2F-2Brown#1MD1F-2Green5KVBOOT-3L(connection pin fortwo female connectorsincluded)
#2MD2F-3Brown3#1MD1F-3Green1/0MD10F-3Pink2/0MD20F-3Black3/0MD30F-3Orange4/0MD40F-3PurpleMotor Pigtail ConnectorsDoubleMale Pin4.501.442.25
* Male pin supplied will fit all ranges and combinations of wire sizes per body size.
Sealing for motor-disconnect boots

Sealant

Technical Specifications

. Description: Polybutene Compound
. Application Temperature: 4oC to 38oC (40oF to 100oF)
. Service Temperature: -40oC to 82oC (-40oF to 180oF)
. Dimensions:
Width 1 in.,
Thickness 1/8 in., Length (std. roll) 10 ft.,
wrapped on release liner
. Environmental Resistance: Resists normal aging process
. Chemical Resistance: Resists acids, bases and alcohols
. Dielectric Strength: 200 V/mil minimum
. Volume Resistivity: 1013 ohms/cm
. Flame Retardancy: Passed VO Vertical Flame Test
EndStartStartEnd
Sealant should be used with T&B motor-disconnect boots:
MDBOOT-O, MDBOOT-1, MDBOOT-2 and MDBOOT-3.

The cable should be clean and free of grease and other foreign substances.
Apply two layers around each cable at the same distance from the connector.
Slide the assembly into boot, apply Ty-Rap.
cable ties and work sealant

around wires at end of boot to eliminate voids.

Cat. No.
MDBOOT-SEAL
Description
Sealant

For watertight applications, consult your Regional Sales Office for informations.

Silicone Lubricant for High Voltage Electrical WorkCat. No.SizeStd. Pkg.
20155 grams100 tubesSL55 oz./142 grams12 tubeswww.tnb.ca
B58


A cost-saving breakthrough in 90o and T-connections

Finally there’s a fast, easy and affordable way to make those 90° and T electrical
connections whenever and wherever you need them. Color-Keyed. Flags and Tees are
designed — and CSA/UL approved — to be used with standard Color-Keyed. lugs and
splices from #8 through 4/0 AWG in field-assembled configurations. Now you don’t need
to use high-cost flexible conductor for connections requiring 90° bending radius or
expensive brazed or welded connectors for T connections! Insulated with custom-fit,
halogen-free polypropylene for safety and performance, Color-Keyed. Flags and Tees are
available in bulk quantities for OEM applications and in a convenient kit for field use. Technical Specifications

Compression Connector System
KUBE. Connectors
Flag and Tee Connectors
. Connector: Tin-plated copper
. Offers lowest installed cost for the application
. Insulation: Halogen-free polypropylene
. Versatile, modular design enables thousands of field-constructible
. Standards: CSA Certified and UL Listed
connection possibilities, including multi-circuit configurations

. CSA Certified and UL Listed for field installation
. Insulated for fast, safe termination and installation
. Used with standard Color-Keyed. lugs and splices
. Colour coded for easy selection of correct crimping die and easy
Cerification of proper crimp
. Constructed from high-conductivity, low-resistance 99.9% pure
wrought copper for optimum electrical performance
. Tin-plated for corrosion resistance and excellent contact
Cat. No. Wire Size (AWG) Insulator Std. Pkg. Qty.
Flags
FLAG1614 #16-14
F-INSUL-0
20
FLAG1210 #12-10
10FLAG8 #8
F-INSUL-1FLAG6 #6
FLAG4 #4
F-INSUL-2 6FLAG2 #2
FLAG1 #1
FLAG10 1/0
F-INSUL-3 3FLAG20 2/0
FLAG30 3/0
FLAG40 4/0

Cat. No. Wire Size (AWG) Insulator Std. Pkg. Qty.
Tees
TEE1614 #16-14
–
20
TEE1210 #12-10
10TEE8 #8
TEE6 #6
TEE4 #4
6TEE2 #2
TEE1 #1
TEE10 1/0
3TEE20 2/0
TEE30 3/0
TEE40 4/0

B59www.tnb.ca

Compression Connector System
Flag and Tee connectors
Make on-site custom electrical Flag & Tee Kit Contents:
Color-Keyed. Compression Connector System
Flag and Tee connectors
Make on-site custom electrical Flag & Tee Kit Contents:
Color-Keyed.
. Steel carrying case . 40 size 3 flag insulators
connections in:

. TBM45S crimp tool . 10 each #8 and #6 AWG tee bodies
. 90° lugs (lugs can rotate 360° )
. 25 each #8, #6 and #4 AWG . 20 each #8 and #6 AWG two-way splices
. 90° splices
flag bodies . 6 each #4, #2 and #1 AWG tee bodies

. T-lugs
. 25 each #8, #6 and #4 AWG . 12 each #4, #2 and #1 AWG
. T-splices
one-hole lugs

two-way splices

. Countless connection possibilities using any straight or
. 10 each #2, #1, 1/0, 2/0, 3/0
. 3 each 1/0, 2/0,
angled lug from 15° to 90° (lugs can rotate 360°

and 4/0 AWG flag bodies

3/0 and 4/0 AWG

for easy positioning)

. 10 each #2, #1, 1/0, 2/0, 3/0 tee bodies
and 4/0 AWG one-hole lugs
. 6 each 1/0, 2/0,
. 50 size 1 flag insulators 3/0 and 4/0 AWG
. 45 size 2 flag insulators two-way splices
Cat. No. Wire Size (AWG) Std. Pkg. Qty.
Flag Insulators
F-INSUL-0 For #16-10 AWG 20/200
F-INSUL-1 For #8, #6 AWG 10/100
F-INSUL-2 For #4, #2, #1 AWG 6/60
F-INSUL-3 For 1/0, 2/0, 3/0, 4/0 AWG 3/30

Cat. No. Description Std. Pkg. Qty.
Flag and Tee Kit
FLAGTEEKIT Flag and Tee Kit 1

B60 www.tnb.ca

Compression Connector SystemOne-Hole LugsConnectors for Aluminum/Copper
Code ConductorsCat. No.Cable SizeAl-CuBolt Size(in.)
Dimensions in. (mm)DieCodeColourCodeABCDEF60096#10#101.09 (27.7)0.56 (14.2)0.41 (10.4)0.06 (1.5)0.27 (6.9)0.22 (5.6)
21Red600971/41.31 (33.3)0.72 (18.3)0.43 (10.9)0.07 (1.8)0.27 (6.9)0.34 (8.6)
600993/81.53 (38.9)0.93 (23.6)0.58 (14.7)0.06 (1.5)0.27 (6.9)0.44 (11.2)
60101-TB#8#101.22 (31.0)0.56 (14.2)0.41 (10.4)0.09 (2.3)0.28 (7.1)0.22 (5.6)
24Blue60102-TB1/41.38 (35.1)0.71 (18.0)0.44 (11.2)0.09 (2.3)0.28 (7.1)0.34 (8.6)
60103-TB5/161.56 (39.6)0.91 (23.1)0.60 (15.2)0.06 (1.5)0.28 (7.1)0.44 (11.2)
60104-TB3/81.60 (40.6)0.93 (23.6)0.60 (15.2)0.06 (1.5)0.28 (7.1)0.44 (11.2)
60106-TB#6#101.52 (38.6)0.59 (15.0)0.47 (11.9)0.13 (3.3)0.35 (8.9)0.22 (5.6)
29Grey60107-TB1/41.67 (42.4)0.75 (19.1)0.47 (11.9)0.13 (3.3)0.35 (8.9)0.34 (8.6)
60108-TB5/161.83 (46.5)0.91 (23.1)0.63 (16.0)0.09 (2.3)0.35 (8.9)0.44 (11.2)
60109-TB3/81.86 (47.2)0.93 (23.6)0.63 (16.0)0.09 (2.3)0.35 (8.9)0.44 (11.2)
60112-TB#41/41.81 (46.0)0.75 (19.1)0.64 (16.3)0.19 (4.8)0.46 (11.7)0.34 (8.6)
37Green60113-TB5/162.00 (50.8)0.91 (23.1)0.64 (16.3)0.19 (4.8)0.46 (11.7)0.44 (11.2)
60114-TB3/82.03 (51.6)0.93 (23.6)0.64 (16.3)0.19 (4.8)0.46 (11.7)0.44 (11.2)
60116-TB#21/41.91 (48.5)0.75 (19.1)0.72 (18.3)0.19 (4.8)0.51 (13.0)0.34 (8.6)
42Pink60117-TB5/162.06 (52.3)0.91 (23.1)0.72 (18.3)0.19 (4.8)0.51 (13.0)0.44 (11.2)
60118-TB3/82.09 (53.1)0.93 (23.6)0.72 (18.3)0.19 (4.8)0.51 (13.0)0.44 (11.2)
601201/22.25 (57.2)1.41 (35.8)0.88 (22.4)0.19 (4.8)0.51 (13.0)0.69 (17.5)
60122#11/42.30 (58.4)0.81 (20.6)0.75 (19.1)0.19 (4.8)0.56 (14.2)0.34 (8.6)
45Gold601235/162.39 (60.7)0.91 (23.1)0.75 (19.1)0.19 (4.8)0.56 (14.2)0.44 (11.2)
601243/82.42 (61.5)0.93 (23.6)0.75 (19.1)0.19 (4.8)0.56 (14.2)0.44 (11.2)
601261/22.89 (73.4)1.41 (35.8)0.88 (22.4)0.16 (4.1)0.56 (14.2)0.69 (17.5)
601281/01/42.36 (59.9)0.81 (20.6)0.88 (22.4)0.19 (4.8)0.62 (15.7)0.34 (8.6)
50Tan601295/162.51 (63.8)0.97 (24.6)0.88 (22.4)0.19 (4.8)0.62 (15.7)0.44 (11.2)
601303/82.51 (63.8)0.97 (24.6)0.88 (22.4)0.19 (4.8)0.62 (15.7)0.44 (11.2)
601321/22.95 (74.9)1.41 (35.8)0.94 (23.9)0.19 (4.8)0.62 (15.7)0.69 (17.5)
601342/01/42.48 (63.0)0.87 (22.1)0.97 (24.6)0.22 (5.6)0.70 (17.8)0.34 (8.6)
54Olive601355/162.64 (67.1)1.03 (26.2)0.97 (24.6)0.22 (5.6)0.70 (17.8)0.44 (11.2)
601363/82.64 (67.1)1.03 (26.2)0.97 (24.6)0.22 (5.6)0.70 (17.8)0.44 (11.2)
601381/23.10 (78.7)1.41 (35.8)1.03 (26.2)0.22 (5.6)0.70 (17.8)0.69 (17.5)
601403/01/42.58 (65.5)0.87 (22.1)1.06 (26.9)0.22 (5.6)0.77 (19.6)0.34 (8.6)
60Ruby601415/162.83 (71.9)1.09 (27.7)1.06 (26.9)0.22 (5.6)0.77 (19.6)0.44 (11.2)
601423/82.83 (71.9)1.09 (27.7)1.06 (26.9)0.22 (5.6)0.77 (19.6)0.44 (11.2)
601441/23.15 (80.0)1.41 (35.8)1.06 (26.9)0.22 (5.6)0.77 (19.6)0.69 (17.5)
601474/05/163.53 (89.7)0.88 (22.4)1.21 (30.7)0.25 (6.4)0.86 (21.8)0.38 (9.7)
66White601483/83.59 (91.2)0.93 (23.6)1.21 (30.7)0.25 (6.4)0.86 (21.8)0.38 (9.7)
601501/23.90 (99.1)1.25 (31.8)1.21 (30.7)0.25 (6.4)0.86 (21.8)0.50 (12.7)
601515/84.65 (118.1)2.00 (50.8)1.21 (30.7)0.25 (6.4)0.86 (21.8)0.75 (19.0)
601543/83.73 (94.7)0.93 (23.6)1.29 (32.8)0.27 (6.9)0.92 (23.4)0.38 (9.7)
60156250 kcmil1/24.05 (102.9)1.25 (31.8)1.29 (32.8)0.27 (6.9)0.92 (23.4)0.50 (12.7)
71Red601575/84.80 (121.9)2.00 (50.8)1.29 (32.8)0.27 (6.9)0.92 (23.4)0.75 (19.0)
60159300 kcmil5/163.75 (95.3)0.88 (22.4)1.39 (35.3)0.28 (7.1)0.99 (25.1)0.38 (9.7)
76Blue601603/83.80 (96.5)0.93 (23.6)1.39 (35.3)0.28 (7.1)0.99 (25.1)0.38 (9.7)
601621/24.13 (104.9)1.25 (31.8)1.39 (35.3)0.28 (7.1)0.99 (25.1)0.50 (12.7)
60165350 kcmil1/24.83 (122.7)1.25 (31.8)1.53 (38.9)0.33 (8.4)1.09 (27.7)0.50 (12.7)
87Brown601665/85.58 (141.7)2.00 (50.8)1.53 (38.9)0.33 (8.4)1.09 (27.7)0.75 (19.0)
60168400 kcmil1/24.95 (125.7)1.25 (31.8)1.65 (41.9)0.38 (9.7)1.18 (30.0)0.50 (12.7)94Green60171500 kcmil1/24.95 (125.7)1.25 (31.8)1.79 (45.5)0.38 (9.7)1.28 (32.5)0.50 (12.7)
99Pink601725/85.70 (144.8)2.00 (50.8)1.79 (45.5)0.38 (9.7)1.28 (32.5)0.75 (19.0)
60174600 kcmil5/85.83 (148.1)2.00 (50.8)1.92 (48.8)0.37 (9.4)1.36 (34.5)0.75 (19.0)106Black60176700 kcmil5/85.95 (151.1)2.00 (50.8)2.04 (51.8)0.38 (9.7)1.44 (36.6)0.75 (19.0)112Purple60178750 kcmil5/86.03 (153.2)2.00 (50.8)2.13 (54.1)0.40 (10.2)1.50 (38.1)0.75 (19.0)115Yellow601841000 kcmil5/86.78 (172.2)2.00 (50.8)2.50 (63.5)0.50 (12.7)1.77 (45.0)0.75 (19.0)140–
Color-Keyed.
Code ConductorsCat. No.Cable SizeAl-CuBolt Size(in.)
Dimensions in. (mm)DieCodeColourCodeABCDEF60096#10#101.09 (27.7)0.56 (14.2)0.41 (10.4)0.06 (1.5)0.27 (6.9)0.22 (5.6)
21Red600971/41.31 (33.3)0.72 (18.3)0.43 (10.9)0.07 (1.8)0.27 (6.9)0.34 (8.6)
600993/81.53 (38.9)0.93 (23.6)0.58 (14.7)0.06 (1.5)0.27 (6.9)0.44 (11.2)
60101-TB#8#101.22 (31.0)0.56 (14.2)0.41 (10.4)0.09 (2.3)0.28 (7.1)0.22 (5.6)
24Blue60102-TB1/41.38 (35.1)0.71 (18.0)0.44 (11.2)0.09 (2.3)0.28 (7.1)0.34 (8.6)
60103-TB5/161.56 (39.6)0.91 (23.1)0.60 (15.2)0.06 (1.5)0.28 (7.1)0.44 (11.2)
60104-TB3/81.60 (40.6)0.93 (23.6)0.60 (15.2)0.06 (1.5)0.28 (7.1)0.44 (11.2)
60106-TB#6#101.52 (38.6)0.59 (15.0)0.47 (11.9)0.13 (3.3)0.35 (8.9)0.22 (5.6)
29Grey60107-TB1/41.67 (42.4)0.75 (19.1)0.47 (11.9)0.13 (3.3)0.35 (8.9)0.34 (8.6)
60108-TB5/161.83 (46.5)0.91 (23.1)0.63 (16.0)0.09 (2.3)0.35 (8.9)0.44 (11.2)
60109-TB3/81.86 (47.2)0.93 (23.6)0.63 (16.0)0.09 (2.3)0.35 (8.9)0.44 (11.2)
60112-TB#41/41.81 (46.0)0.75 (19.1)0.64 (16.3)0.19 (4.8)0.46 (11.7)0.34 (8.6)
37Green60113-TB5/162.00 (50.8)0.91 (23.1)0.64 (16.3)0.19 (4.8)0.46 (11.7)0.44 (11.2)
60114-TB3/82.03 (51.6)0.93 (23.6)0.64 (16.3)0.19 (4.8)0.46 (11.7)0.44 (11.2)
60116-TB#21/41.91 (48.5)0.75 (19.1)0.72 (18.3)0.19 (4.8)0.51 (13.0)0.34 (8.6)
42Pink60117-TB5/162.06 (52.3)0.91 (23.1)0.72 (18.3)0.19 (4.8)0.51 (13.0)0.44 (11.2)
60118-TB3/82.09 (53.1)0.93 (23.6)0.72 (18.3)0.19 (4.8)0.51 (13.0)0.44 (11.2)
601201/22.25 (57.2)1.41 (35.8)0.88 (22.4)0.19 (4.8)0.51 (13.0)0.69 (17.5)
60122#11/42.30 (58.4)0.81 (20.6)0.75 (19.1)0.19 (4.8)0.56 (14.2)0.34 (8.6)
45Gold601235/162.39 (60.7)0.91 (23.1)0.75 (19.1)0.19 (4.8)0.56 (14.2)0.44 (11.2)
601243/82.42 (61.5)0.93 (23.6)0.75 (19.1)0.19 (4.8)0.56 (14.2)0.44 (11.2)
601261/22.89 (73.4)1.41 (35.8)0.88 (22.4)0.16 (4.1)0.56 (14.2)0.69 (17.5)
601281/01/42.36 (59.9)0.81 (20.6)0.88 (22.4)0.19 (4.8)0.62 (15.7)0.34 (8.6)
50Tan601295/162.51 (63.8)0.97 (24.6)0.88 (22.4)0.19 (4.8)0.62 (15.7)0.44 (11.2)
601303/82.51 (63.8)0.97 (24.6)0.88 (22.4)0.19 (4.8)0.62 (15.7)0.44 (11.2)
601321/22.95 (74.9)1.41 (35.8)0.94 (23.9)0.19 (4.8)0.62 (15.7)0.69 (17.5)
601342/01/42.48 (63.0)0.87 (22.1)0.97 (24.6)0.22 (5.6)0.70 (17.8)0.34 (8.6)
54Olive601355/162.64 (67.1)1.03 (26.2)0.97 (24.6)0.22 (5.6)0.70 (17.8)0.44 (11.2)
601363/82.64 (67.1)1.03 (26.2)0.97 (24.6)0.22 (5.6)0.70 (17.8)0.44 (11.2)
601381/23.10 (78.7)1.41 (35.8)1.03 (26.2)0.22 (5.6)0.70 (17.8)0.69 (17.5)
601403/01/42.58 (65.5)0.87 (22.1)1.06 (26.9)0.22 (5.6)0.77 (19.6)0.34 (8.6)
60Ruby601415/162.83 (71.9)1.09 (27.7)1.06 (26.9)0.22 (5.6)0.77 (19.6)0.44 (11.2)
601423/82.83 (71.9)1.09 (27.7)1.06 (26.9)0.22 (5.6)0.77 (19.6)0.44 (11.2)
601441/23.15 (80.0)1.41 (35.8)1.06 (26.9)0.22 (5.6)0.77 (19.6)0.69 (17.5)
601474/05/163.53 (89.7)0.88 (22.4)1.21 (30.7)0.25 (6.4)0.86 (21.8)0.38 (9.7)
66White601483/83.59 (91.2)0.93 (23.6)1.21 (30.7)0.25 (6.4)0.86 (21.8)0.38 (9.7)
601501/23.90 (99.1)1.25 (31.8)1.21 (30.7)0.25 (6.4)0.86 (21.8)0.50 (12.7)
601515/84.65 (118.1)2.00 (50.8)1.21 (30.7)0.25 (6.4)0.86 (21.8)0.75 (19.0)
601543/83.73 (94.7)0.93 (23.6)1.29 (32.8)0.27 (6.9)0.92 (23.4)0.38 (9.7)
60156250 kcmil1/24.05 (102.9)1.25 (31.8)1.29 (32.8)0.27 (6.9)0.92 (23.4)0.50 (12.7)
71Red601575/84.80 (121.9)2.00 (50.8)1.29 (32.8)0.27 (6.9)0.92 (23.4)0.75 (19.0)
60159300 kcmil5/163.75 (95.3)0.88 (22.4)1.39 (35.3)0.28 (7.1)0.99 (25.1)0.38 (9.7)
76Blue601603/83.80 (96.5)0.93 (23.6)1.39 (35.3)0.28 (7.1)0.99 (25.1)0.38 (9.7)
601621/24.13 (104.9)1.25 (31.8)1.39 (35.3)0.28 (7.1)0.99 (25.1)0.50 (12.7)
60165350 kcmil1/24.83 (122.7)1.25 (31.8)1.53 (38.9)0.33 (8.4)1.09 (27.7)0.50 (12.7)
87Brown601665/85.58 (141.7)2.00 (50.8)1.53 (38.9)0.33 (8.4)1.09 (27.7)0.75 (19.0)
60168400 kcmil1/24.95 (125.7)1.25 (31.8)1.65 (41.9)0.38 (9.7)1.18 (30.0)0.50 (12.7)94Green60171500 kcmil1/24.95 (125.7)1.25 (31.8)1.79 (45.5)0.38 (9.7)1.28 (32.5)0.50 (12.7)
99Pink601725/85.70 (144.8)2.00 (50.8)1.79 (45.5)0.38 (9.7)1.28 (32.5)0.75 (19.0)
60174600 kcmil5/85.83 (148.1)2.00 (50.8)1.92 (48.8)0.37 (9.4)1.36 (34.5)0.75 (19.0)106Black60176700 kcmil5/85.95 (151.1)2.00 (50.8)2.04 (51.8)0.38 (9.7)1.44 (36.6)0.75 (19.0)112Purple60178750 kcmil5/86.03 (153.2)2.00 (50.8)2.13 (54.1)0.40 (10.2)1.50 (38.1)0.75 (19.0)115Yellow601841000 kcmil5/86.78 (172.2)2.00 (50.8)2.50 (63.5)0.50 (12.7)1.77 (45.0)0.75 (19.0)140–
Color-Keyed.
Designed and approved for use
with both aluminum
and copper conductors

.
For 90oC certified to 600 V and recommended
up to 35 kV
￥
applications
.
Easily matched to the correct Color-Keyed.
installing die for positive compressions
.
Hardened steel dies compress connector around
cable, changing round strands to polygonal
shapes and cold flowing strands and connector
into a solid, homogenous mass
.
Long compression areas ensure complete contact
.
Multiple compressions prevent creep of
aluminum conductors
.
Filled with high-temperature oxide-inhibitor
compound
.
Electro-tin plated prevents electrolytic corrosion
of copper to ensure lowest contact resistance
Material:
High-Conductivity Wrought Aluminum
Finish:
Electro-Tin Plated

E

CFABD
￥ For installations from 16 kV up to 35 kV, consult shielded cable manufacturers for stress relief and insulation requirements.
Tooling: pp. E4–E62
Die Selector Chart: pp. E35–E50

B61www.tnb.ca

Connectors for Aluminum/CopperCode ConductorsCompression Connector SystemTwo-Hole LugsCat. No.CableSizeBoltSize(in.)
Dimensions in. (mm)
DieCodeColourCodeABCDEFG602301/0 AWG3/83.50 (88.9)1.90 (48.3)0.88 (22.4)0.19 (4.8)0.62 (15.7)0.38 (9.7)1.00 (25.4)50Tan602362/0 AWG3/83.50 (88.9)1.90 (48.3)0.97 (24.6)0.22 (5.6)0.70 (17.8)0.38 (9.7)1.00 (25.4)
54Olive602381/25.03 (127.8)3.41 (86.6)0.97 (24.6)0.22 (5.6)0.70 (17.8)0.75 (19.1)1.75 (44.5)
602423/0 AWG3/83.66 (93.0)1.18 (30.0)1.06 (27.0)0.22 (5.6)0.77 (19.6)0.38 (9.7)1.00 (25.4)
60Ruby602441/25.16 (131.1)3.41 (86.6)0.06 (1.5)0.22 (5.6)0.77 (19.6)0.75 (19.1)1.75 (44.5)
602484/0 AWG3/84.58 (116.3)1.18 (30.0)1.21 (30.7)0.25 (6.4)0.86 (21.8)0.38 (9.7)1.00 (25.4)
66White602501/25.65 (143.5)3.41 (86.6)1.21 (30.7)0.25 (6.4)0.86 (21.8)0.50 (12.7)1.75 (44.5)
60254250 kcmil3/84.73 (120.1)1.93 (49.0)1.29 (32.8)0.27 (6.9)0.92 (23.4)0.38 (9.7)1.00 (25.4)
71Red602561/25.80 (147.3)3.00 (76.2)1.29 (32.8)0.27 (6.9)0.92 (23.4)0.50 (12.7)1.75 (44.5)
60260300 kcmil3/84.80 (121.9)1.93 (49.0)1.39 (35.3)0.28 (7.1)0.99 (25.1)0.38 (9.7)1.00 (25.4)
76Blue602621/25.88 (149.4)3.00 (76.2)1.39 (35.3)0.28 (7.1)0.99 (25.1)0.50 (12.7)1.75 (44.5)
60265350 kcmil3/85.50 (139.7)1.93 (49.0)1.53 (38.9)0.33 (8.4)1.09 (27.7)0.38 (9.7)1.00 (25.4)
87Brown602671/26.58 (167.1)3.00 (76.2)1.53 (38.9)0.33 (8.4)1.09 (27.7)0.50 (12.7)1.75 (44.5)
60268400 kcmil3/85.63 (143.0)1.93 (49.0)1.65 (41.9)0.38 (9.7)1.18 (30.0)0.38 (9.7)1.00 (25.4)
94Green602691/26.70 (170.2)3.00 (76.2)1.65 (41.9)0.38 (9.7)1.18 (30.0)0.50 (12.7)1.75 (44.5)
60271500 kcmil3/85.63 (143.0)1.93 (49.0)1.79 (45.5)0.38 (9.7)1.28 (32.5)0.38 (9.7)1.00 (25.4)
99Pink602731/26.70 (170.2)3.00 (76.2)1.79 (45.5)0.38 (9.7)1.28 (32.5)0.50 (12.7)1.75 (44.5)
60274600 kcmil3/85.75 (143.1)1.93 (49.0)1.92 (48.8)0.37 (9.4)1.36 (34.5)0.38 (9.7)1.00 (25.4)
106Black602751/26.83 (173.5)3.00 (76.2)1.92 (48.8)0.37 (9.4)1.36 (34.5)0.50 (12.7)1.75 (44.5)
60276700 kcmil3/85.88 (149.4)1.93 (49.0)2.04 (51.8)0.38 (9.7)1.44 (36.6)0.38 (9.7)1.00 (25.4)
112Purple602771/26.95 (176.5)3.00 (76.2)2.04 (51.8)0.38 (9.7)1.44 (36.6)0.50 (12.7)1.75 (44.5)
60278750 kcmil1/27.15 (181.6)3.00 (76.2)2.13 (54.1)0.40 (10.2)1.50 (38.1)0.50 (12.7)1.00 (25.4)115Yellow602841000 kcmil1/27.78 (197.6)3.00 (76.2)2.50 (63.5)0.50 (12.7)1.77 (45.0)0.50 (12.7)1.75 (44.5)140–
Color-Keyed.
Code ConductorsCompression Connector SystemTwo-Hole LugsCat. No.CableSizeBoltSize(in.)
Dimensions in. (mm)
DieCodeColourCodeABCDEFG602301/0 AWG3/83.50 (88.9)1.90 (48.3)0.88 (22.4)0.19 (4.8)0.62 (15.7)0.38 (9.7)1.00 (25.4)50Tan602362/0 AWG3/83.50 (88.9)1.90 (48.3)0.97 (24.6)0.22 (5.6)0.70 (17.8)0.38 (9.7)1.00 (25.4)
54Olive602381/25.03 (127.8)3.41 (86.6)0.97 (24.6)0.22 (5.6)0.70 (17.8)0.75 (19.1)1.75 (44.5)
602423/0 AWG3/83.66 (93.0)1.18 (30.0)1.06 (27.0)0.22 (5.6)0.77 (19.6)0.38 (9.7)1.00 (25.4)
60Ruby602441/25.16 (131.1)3.41 (86.6)0.06 (1.5)0.22 (5.6)0.77 (19.6)0.75 (19.1)1.75 (44.5)
602484/0 AWG3/84.58 (116.3)1.18 (30.0)1.21 (30.7)0.25 (6.4)0.86 (21.8)0.38 (9.7)1.00 (25.4)
66White602501/25.65 (143.5)3.41 (86.6)1.21 (30.7)0.25 (6.4)0.86 (21.8)0.50 (12.7)1.75 (44.5)
60254250 kcmil3/84.73 (120.1)1.93 (49.0)1.29 (32.8)0.27 (6.9)0.92 (23.4)0.38 (9.7)1.00 (25.4)
71Red602561/25.80 (147.3)3.00 (76.2)1.29 (32.8)0.27 (6.9)0.92 (23.4)0.50 (12.7)1.75 (44.5)
60260300 kcmil3/84.80 (121.9)1.93 (49.0)1.39 (35.3)0.28 (7.1)0.99 (25.1)0.38 (9.7)1.00 (25.4)
76Blue602621/25.88 (149.4)3.00 (76.2)1.39 (35.3)0.28 (7.1)0.99 (25.1)0.50 (12.7)1.75 (44.5)
60265350 kcmil3/85.50 (139.7)1.93 (49.0)1.53 (38.9)0.33 (8.4)1.09 (27.7)0.38 (9.7)1.00 (25.4)
87Brown602671/26.58 (167.1)3.00 (76.2)1.53 (38.9)0.33 (8.4)1.09 (27.7)0.50 (12.7)1.75 (44.5)
60268400 kcmil3/85.63 (143.0)1.93 (49.0)1.65 (41.9)0.38 (9.7)1.18 (30.0)0.38 (9.7)1.00 (25.4)
94Green602691/26.70 (170.2)3.00 (76.2)1.65 (41.9)0.38 (9.7)1.18 (30.0)0.50 (12.7)1.75 (44.5)
60271500 kcmil3/85.63 (143.0)1.93 (49.0)1.79 (45.5)0.38 (9.7)1.28 (32.5)0.38 (9.7)1.00 (25.4)
99Pink602731/26.70 (170.2)3.00 (76.2)1.79 (45.5)0.38 (9.7)1.28 (32.5)0.50 (12.7)1.75 (44.5)
60274600 kcmil3/85.75 (143.1)1.93 (49.0)1.92 (48.8)0.37 (9.4)1.36 (34.5)0.38 (9.7)1.00 (25.4)
106Black602751/26.83 (173.5)3.00 (76.2)1.92 (48.8)0.37 (9.4)1.36 (34.5)0.50 (12.7)1.75 (44.5)
60276700 kcmil3/85.88 (149.4)1.93 (49.0)2.04 (51.8)0.38 (9.7)1.44 (36.6)0.38 (9.7)1.00 (25.4)
112Purple602771/26.95 (176.5)3.00 (76.2)2.04 (51.8)0.38 (9.7)1.44 (36.6)0.50 (12.7)1.75 (44.5)
60278750 kcmil1/27.15 (181.6)3.00 (76.2)2.13 (54.1)0.40 (10.2)1.50 (38.1)0.50 (12.7)1.00 (25.4)115Yellow602841000 kcmil1/27.78 (197.6)3.00 (76.2)2.50 (63.5)0.50 (12.7)1.77 (45.0)0.50 (12.7)1.75 (44.5)140–
Color-Keyed.
Designed and approved for use
with both aluminum and copper
conductors

.
For 90oC certified to 600 V and recommended
up to 35 kV
￥
applications
.
For aluminum and copper concentric conductors
and compact code aluminum strandings
.
Filled with oxide-inhibitor compound
Material:
High-Conductivity Wrought Aluminum

Finish:
Electro-Tin Plated

Bolt holes 3/8 in. on 1 in. centers, 1/2 in. on 1-3/4 in. centers.
￥ For installations from 16 kV up to 35 kV, consult shielded cable manufacturers for stress relief and insulation requirements.
Tooling: pp. E4–E62
Die Selector Chart: pp. E35–E50

Range-Taking Narrow-Tongue Single-Barrel Lugs

.
For 90oC certified to 600 V and recommended up to 35 kV
￥
applications
.
1-1/2 in. wide tongues
.
Bolt holes on 1-3/4 in. centers
.
Wire barrel factory-filled with oxide-inhibitor compound
Material:
Aluminum
Finish:
Tin-Plated

1-3/4A
1-1/2

21/32

A

B
Flat

C Dia.
Cat. No.
Al-Cu
Cable Size
Bolt
Size (in.)
No. of compression
Dimensions in. (mm)
Hex Die
No.
Colour
CodeTBM12M
13642, TBM15
A
B
C
D
60273N
350–500 kcmil
1/2
4
4
6.88 (174.8)
3.13 (79.5)
1.28 (32.5)
0.41 (10.4)
99H
Pink
60278N
500–750 kcmil
–
7.13 (181.1)
3.69 (93.7)
1.50 (38.1)
0.50 (12.7)
115H
Yellow

￥ For installations from 16 kV up to 35 kV, consult shielded cable manufacturers for stress relief and insulation requirements.
Tooling: pp. E4–E62

D Die Selector Chart: pp. E35–E50
5/16

B62www.tnb.ca

Compression Connector SystemTwo-Way Splice ConnectorsConnectors for Aluminum/Copper
Code ConductorsColor-Keyed.
Connectors for Aluminum/Copper
Code ConductorsColor-Keyed.
Cat. No.
Cable Size
Dimensions in. (mm)
Die Code
Colour
Code
A
E
60500-TB
10 Str.
1.00 (25.4)
0.27 (6.9)
21
Red
60501-TB
8 Str.
1.19 (30.2)
0.28 (7.1)
24
Blue
60507-TB
6 Str.
1.63 (41.4)
0.35 (8.9)
29
Grey
60512
4 Str.
1.81 (46.0)
0.46 (11.7)
37
Green
60516
2 Str./3 Str.
1.81 (46.0)
0.51 (13.0)
42
Pink
60522-TB
1 Str.
2.38 (60.5)
0.56 (14.2)
45
Gold
60530-TB
1/0
2.38 (60.5)
0.62 (15.7)
50
Tan
60536
2/0
2.50 (63.5)
0.70 (17.8)
54
Olive
60542
3/0
2.81 (71.4)
0.77 (19.6)
60
Ruby
60548
4/0
3.66 (93.0)
0.86 (21.8)
66
White
60554
250 kcmil
3.91 (99.3)
0.92 (23.4)
71
Red
60560
300 kcmil
3.97 (100.8)
0.99 (25.1)
76
Blue
60565
350 kcmil
4.97 (126.2)
1.09 (27.7)
87
Brown
60568
400 kcmil
4.97 (126.2)
1.18 (30.0)
94
Green
60571
500 kcmil
4.97 (126.2)
1.28 (32.5)
99
Pink
60574
600 kcmil
5.22 (132.6)
1.36 (34.5)
106
Black
60576
700 kcmil
5.44 (138.2)
1.44 (36.6)
112
Purple
60578
750 kcmil
5.69 (144.5)
1.50 (38.1)
115
Yellow
60584
1000 kcmil
6.69 (169.9)
1.77 (45.0)
140
–

For aluminum-to-copper or
aluminum-to-aluminum splicing

.
Connectors are pre-filled with oxide-inhibitor
.
For 90oC certified to 600 V and recommended up
to 35 kV
￥
applications
.
For aluminum and copper concentric conductors
and compact code aluminum strandings
.
Permit aluminum conductors to be spliced to
copper or aluminum conductors
Material:
High-Conductivity Wrought Aluminum
Finish:
Electro-Tin Plated

￥ For installations from 16 kV up to 35 kV, consult shielded cable manufacturers for stress relief and insulation requirements.
Tooling: pp. E4–E62
Die Selector Chart: pp. E35–E50

Aluminum Reducing Connectors

Splice aluminum conductors to copper
conductors of equal ampacities

Cat. No.
Cable Size
Dimensions in. (mm)
Die
Code
Colour
CodeAl
Cu
A
E
60905-TB
8
10
0.81 (20.6)
0.28 (7.1)
24
Blue
60910
6
8
1.63 (41.4)
0.34 (8.6)
29
Grey
60915
4
6
1.81 (46.0)
0.44 (11.2)
37
Green
60925
1
3
2.38 (60.5)
0.53 (13.5)
45
Gold
60930
1/0
2
2.38 (60.5)
0.63 (16.0)
50
Tan
60935
2/0
1
2.50 (63.5)
0.69 (17.5)
54
Olive
60940
3/0
1/0
2.81 (71.4)
0.75 (19.1)
60
Ruby
60945
4/0
2/0
3.75 (95.3)
0.88 (22.4)
66H
White
60950
250 kcmil
3/0
4.00 (101.6)
0.94 (23.9)
71H
Red
60955
300 kcmil
4/0
4.06 (103.4)
1.00 (25.4)
76H
Blue
60960
350 kcmil
4/0
5.06 (128.5)
0.09 (2.3)
87H
Brown
60965
400 kcmil
250 kcmil
5.06 (128.5)
1.22 (31.0)
94H
Green
60970
500 kcmil
350 kcmil
5.06 (128.5)
1.31 (33.3)
99H
Pink
60975
600 kcmil
400 kcmil
5.31 (134.9)
1.34 (34.0)
106H
Black
60980
700 kcmil
500 kcmil
5.56 (141.2)
1.44 (36.6)
112H
Purple
60985
750 kcmil
500 kcmil
5.81 (147.6)
1.50 (38.1)
115H
Yellow

Material:
High-Conductivity
Wrought Aluminum
Finish:
Electro-Tin Plated

Installing Tools:

TBM5(S)
#10 AWG – 4/0 AWG
TBM6(S)
#10 AWG – 350 kcmil
TBM8(S)
#10 AWG – 350 kcmil

.
For 90oC, certified to 600 V and recommended up to 35 kV
￥
applications
.
Filled with high-temperature oxide-inhibitor compound
.
Designed for the right combination of equivalent sizes
(example: 4/0 aluminum to 2/0 copper)
.
Selection table gives aluminum/copper equivalents to all sizes
Smaller I.D. end
Larger I.D. end
for Alum. cable
RUBY DIERUBY DIERUBY DIERUBY DIE
T&B3/0 AL
1/0 CU
A
E
￥ For installations from 16 kV up to 35 kV, consult
shielded cable manufacturers for stress relief and
insulation requirements.
Die Selector Chart: pp. E35–E50

for Copper cable

B63www.tnb.ca

Much smaller than standard aluminum lugs for
the same cable size

. For 90oC, certified 600 V applications
. For use with aluminum cables only
. Can be directly substituted for equipment mechanical lugs in most applications
. Only 7 dies handle all 14 lug sizes
. Factory-filled with joint compound
Compression Connector System
One-Hole Aluminum Compact-Size Equipment Lugs
Connectors for Aluminum/Copper
Code Conductors
Color-Keyed.
. Electro-Tin Plated
. Supplied with Neoprene insulating covers
F

B
DIE
DIE
U
SA
L
T&B
E

C
D

A

Cat. No. Aluminum
Cable Size
Aluminum
Range-Taking*
Bolt
Hole (in.)
Dimensions in. (mm)
A B C D E F
61102 #8
– 1/4
1.33 (33.8) 0.54 (13.7) 0.50 (12.7) 0.14 (3.6) 0.37 (9.4) 0.25 (6.4)
61107 #6 1.33 (33.8) 0.54 (13.7) 0.50 (12.7) 0.14 (3.6) 0.37 (9.4) 0.25 (6.4)
61112 #4 1.33 (33.8) 0.54 (13.7) 0.50 (12.7) 0.14 (3.6) 0.37 (9.4) 0.25 (6.4)
61116 #2 1.75 (44.5) 0.68 (17.3) 0.55 (14.0) 0.20 (5.1) 0.48 (12.2) 0.25 (6.4)
61122 #1 1.75 (44.5) 0.68 (17.3) 0.55 (14.0) 0.20 (5.1) 0.48 (12.2) 0.25 (6.4)
61130 1/0 #8-1/0
3/8
2.00 (50.8) 0.83 (21.1) 0.64 (16.3) 0.20 (5.1) 0.57 (14.5) 0.38 (9.7)
61136 2/0 #1-2/0 2.00 (50.8) 0.83 (21.1) 0.64 (16.3) 0.20 (5.1) 0.57 (14.5) 0.38 (9.7)
61142 3/0 – 2.50 (63.5) 1.08 (27.4) 0.78 (19.8) 0.23 (5.8) 0.70 (17.8) 0.38 (9.7)
61148 4/0 2/0-4/0 2.50 (63.5) 1.08 (27.4) 0.78 (19.8) 0.23 (5.8) 0.70 (17.8) 0.38 (9.7)
61156 250 kcmil –
1/2
2.50 (63.5) 1.23 (31.2) 0.98 (24.9) 0.25 (6.4) 0.85 (21.6) 0.50 (12.7)
61162 300 kcmil #4-300 2.50 (63.5) 1.23 (31.2) 0.98 (24.9) 0.25 (6.4) 0.85 (21.6) 0.50 (12.7)
61165 350 kmcil 250-350 3.25 (82.6) 1.23 (31.2) 1.20 (30.5) 0.41 (10.4) 1.04 (26.4) 0.56 (14.2)
61171 500 kcmil 2/0-500 3.25 (82.6) 1.23 (31.2) 1.20 (30.5) 0.41 (10.4) 1.04 (26.4) 0.56 (14.2)
61178 750 kcmil 500-750 5/8 3.75 (95.3) 1.54 (39.1) 1.49 (37.8) 0.41 (10.4) 1.33 (33.8) 0.81 (20.6)

*For range-taking capability, use TBM8-750/TBM8-750M-1 SmartTM Tools.
Tooling: pp. E4–E62
Die Selector Chart: pp. E35–E50

B64 www.tnb.ca

Compression Connector System
Transformer Lug Kits for
Aluminum Code Conductors
Transformer Lug Kits
Color-Keyed. Compression Connector System
Transformer Lug Kits for
Aluminum Code Conductors
Transformer Lug Kits
Color-Keyed.
Everything you need to connect to a transformer
in one convenient kit!

. For 90oC, certified 600 V applications
. For use with aluminum cables only
.
Include all necessary range-taking compression or mechanical type lugs and
bolting hardware to connect to designated transformers
. Lugs pre-filled
Transformer Terminal Lugs Kit Contents
Std.
Pkg.kVA Size KIT
Cat.. No. Al Cable Range* Qty. Nuts Qty. Bolts Qty. Washers Qty.
Compression Lugs
15 – 37-1/2 1.
611CL-SK1
#8-1/0 Al
Color-Keyed. CompressionEquipment Lugs
8
1/4–20
8
1/4–20 x 1 in.
8
Flat 1/4 in.
Spring 1/4 in.
8
1
15 – 45 3. #4-300 kcmil 4 –
50 –75 1.
611CL-SK2
#4-300 kcmil Al
12 16
1/4–20 x 1 in.
16
75 – 112-1/2 3. 1/4–20 x 2 in.
100 – 167 1.
611CL-SK3
3 3 1/4–20 x 3/4 in. 3 3
3
150 – 300 3. #2/0-500MM Al 22 3/8–16 16 3/8–16 x 2 in. 16 Flat 3/8 in.
Spring 3/8 in.
16
16
100 – 167 1.
611CL-SK3-500
#4-300 kcmil Al 3 1/4–20 3 1/4–20 x 1 in. 3 Flat 1/4 in.
Spring 1/4 in.
3
3
150 – 300 3. #2/0-500 kcmil Al 22
3/8–16
16
3/8–16 x 2 in.
16
Flat 3/8 in.
Spring 3/8 in.
16
16
500 3. 611CL-SK4 #500-750 kcmil Al 29 18 18 18
18
Mechanical Lugs
15 – 37-1/2 1.
622ML-SK1
#14-2
Mechanical Lugs
8
1/4–20
8 1/4–20 x 3/4 in.
8
Flat 1/4 in.
Spring 1/4 in.
8
1
15 – 45 3.
#6-250
4 – –
50 – 75 1.
622ML-SK2 12 16
1/4–20 x 1/4 in.
16
75 – 112-1/2 3. 1/4–20 x 1-3/4 in.
100 – 167 1.
622ML-SK3
3 3 1/4–20 x 3/4 in. 3 3
3
150 – 300 3.
350-800
22
3/8–16
16
3/8–16 x 2 in.
16
Flat 3/8 in.
Spring 3/8 in.
16
16
500 3. 622ML-SK4 29 18 18 18
18

*To ensure proper range-taking compression on Color-Keyed. equipment lugs, use SmartTM Tools (Cat. Nos. TBM8-750/TBM8-750M-1).
Tooling: pp. E4–E62
Die Selector Chart: pp. E35–E50

B65www.tnb.ca

Converts an aluminum cable into a two-sizes-smaller copper pigtail

.
For 90oC, certified 600 V applications
.
Upgrade connection by eliminating cold flow and
oxidation of aluminum
.
Reduces oversized aluminum cable
.
Enables termination of aluminum cable into a copper-only lug
.
Barrel pre-filled with joint compound
Pin Connectors for Aluminum/CopperCode ConductorsColor-Keyed.Compression Connector SystemBi-PinmdBi-Metal Pin Connectors
Material:
Copper Wire/Aluminum Body
Finish:
Electro-Tin Plated
Insulation:
Neoprene (600 V dielectric rating)

Cat. No.
Insulating Covers
Cat. No.
Heat Shrink
Covers
Aluminum
Cable Size
Copper Wire
Size
Body Length
after
installing (in.)
Die
Code
No.
Colour
Code
61905A
61905AT
8 AWG
10 AWG
1.88
24
Blue
61910A
61910AT
6 AWG
8 AWG
1.88
61915A
61915AT
4 AWG
6 AWG
1.56
45
Gold
61920A
61920AT
2 AWG
4 AWG
1.56
61925A
61925AT
1 AWG
3 AWG
1.63
50
Orange61930A
61930AT
1/0 AWG
2 AWG
1.63
61935
61935T
2/0 AWG
1 AWG
1.94
61940
61940T
3/0 AWG
1/0 AWG
2.13
60
Ruby61945
61945T
4/0 AWG
2/0 AWG
2.13
61950
61950T
250 kcmil
3/0 AWG
2.19
66
White
61955
61955T
300 kcmil
4/0 AWG
2.50
71H
Red
61960
61960T
350 kcmil
250 kcmil
2.50
61963
61963T
400 kcmil
250 kcmil
3.75
87H
Brown
61965
61965T
500 kcmil
350 kcmil
3.75
61970
61970T
600 kcmil
400 kcmil
3.75
107H
Orange61975
61975T
700-750 kcmil
500 kcmil
3.75

Hand Tools – SmartTM
Tools.
Tooling: pp. E4–E62
Die Selector Chart: pp. E35–E50

B66www.tnb.ca

Compression Connector Systemconnector assy.
LengthStrip LengthAluminum Cable(For Termination)Stranded Copper Wire/Cable(Factory Installed)
Diameter of pinconnector assy.
InsulatorTo inspect installation:
Match the installing diesto the pin connectorpermanent embossing.
(For tools with codeembossing diesBody LengthInstalledConnector InstalledConnector Installed
with InsulatorPin Connectors for Aluminum/CopperCode ConductorsBi-PinmdBi-Metal Pin Connectors
61935TColor-Keyed.Compression Connector Systemconnector assy.
LengthStrip LengthAluminum Cable(For Termination)Stranded Copper Wire/Cable(Factory Installed)
Diameter of pinconnector assy.
InsulatorTo inspect installation:
Match the installing diesto the pin connectorpermanent embossing.
(For tools with codeembossing diesBody LengthInstalledConnector InstalledConnector Installed
with InsulatorPin Connectors for Aluminum/CopperCode ConductorsBi-PinmdBi-Metal Pin Connectors
61935TColor-Keyed.
B67www.tnb.ca

Insulating Covers for H-Type
Compression Taps
Compression Connector System
. Ideal for pigtailing, 2-way splicing or tapping to an
unbroken continuous main
. Insulation covers are not reusable
Interlocking Insulating Soft Covers
Quick and easy insulation for H-type compression taps
Color-Keyed.
Insulating Covers for H-Type
Compression Taps
Compression Connector System
. Ideal for pigtailing, 2-way splicing or tapping to an
unbroken continuous main
. Insulation covers are not reusable
Interlocking Insulating Soft Covers
Quick and easy insulation for H-type compression taps
Color-Keyed.
Technical Specifications

B
A
C
(C) Height – typical both halves
. Material: Flame-Retardant, High-Impact Polypropylene
. Colour: Black
. Voltage Rating: 600 V max.
. Temperature: 90oC
Cat. No.
Wire Range
Al
H-Taps
Use to
Insulate
Dimensions in. (mm)
“A”
Dim.
“B”
Dim.Max. Min. A B C
HT20C 2/0
6
63110/63115
63125/63120
–
4.50 (114.3) 1.25 (31.8) 1.12 (28.4)
– –
HT40C 4/0 63140
63148 5.60 (142.2) 1.40 (35.6) 1.18 (30.0)
HT600C 500 kcmil 2 63160 63169 6.81 (173.0) 2.12 (53.8) 1.60 (40.6)
HT1000C
1000 kcmil
250 kcmil
to 1/0 AWG 63180
– – – –
[184.15MM]
7.250 2.330
+0.060
HT1000C-L
to 500 kcmil 250 kcmil
to 250 kcmil 63170 [263.40MM]
10.374

B68 www.tnb.ca

Compression Connector SystemInsulating Covers for H-Type
Compression Taps.For indoor use in splice boxes and trays.Easy to use – simply place H-Tap in cover and snap cover closed.Consult your Regional Sales Office for available flame-retardant version.Hard shell outer covers guard inner seal, keep out dust.Installs quickly and easily without special tools – simply snaps together.Eliminate time-consuming taping.Provide high-quality, neat, uniform installations.Range-taking design reduces inventoryCat. No.
Dimensions in. (mm)
A (Length)B (Thick)C (Width)
HTC2S2.00 (50.8)1.12 (28.4)1.43 (36.3)
HTC23.50 (88.9)1.12 (28.4)1.43 (36.3)
HTC404.25 (108.0)1.56 (39.6)2.00 (50.8)
HTC40L25.75 (146.1)1.56 (39.6)2.00 (50.8)
HTC5006.00 (152.4)1.75 (44.5)2.75 (69.9)
HTC10007.00 (177.8)2.38 (60.5)3.88 (98.6)
HTC1000L10.00 (25.4)2.38 (60.5)3.88 (98.6)
Insulating Hard Covers_
_A ± 1.8"
B ± 1.8"
Color-Keyed.
CCompression Connector SystemInsulating Covers for H-Type
Compression Taps.For indoor use in splice boxes and trays.Easy to use – simply place H-Tap in cover and snap cover closed.Consult your Regional Sales Office for available flame-retardant version.Hard shell outer covers guard inner seal, keep out dust.Installs quickly and easily without special tools – simply snaps together.Eliminate time-consuming taping.Provide high-quality, neat, uniform installations.Range-taking design reduces inventoryCat. No.
Dimensions in. (mm)
A (Length)B (Thick)C (Width)
HTC2S2.00 (50.8)1.12 (28.4)1.43 (36.3)
HTC23.50 (88.9)1.12 (28.4)1.43 (36.3)
HTC404.25 (108.0)1.56 (39.6)2.00 (50.8)
HTC40L25.75 (146.1)1.56 (39.6)2.00 (50.8)
HTC5006.00 (152.4)1.75 (44.5)2.75 (69.9)
HTC10007.00 (177.8)2.38 (60.5)3.88 (98.6)
HTC1000L10.00 (25.4)2.38 (60.5)3.88 (98.6)
Insulating Hard Covers_
_A ± 1.8"
B ± 1.8"
Color-Keyed.
C
Interlocking insulating covers for “H” type compression taps. For use in splice boxes, indoors or in tray indoors. Place the H-Tap in
the cover and snap the cover closed. Consult your Regional Sales Office for flame-retardant version.

Technical Data: HTC2 and HTC2S use insulation wrap instead of end cushions for inner seal.
Connector Cat. Nos. 54755 through 54790 and 63148 through 63180 require hydraulic crimping tools. Refer to instruction sheet.

Materials:
Outer Hard Shell Covers – High Impact Black Thermoplastic (Noryl), flammability Class, UL 94V-1.
Inner seal – Black neoprene sponge soft closed cell, oxygen index 28% UL 94 HBF.

Temperature Rating – 90oC maximum.

Certified Voltage Rating – 600 V maximum.

NOTE: Insulation covers are not reusable.

These insulating covers provide hard shell
insulated protection for “H” type compression taps and
splices and because there is no taping required, you get uni-
form quality and appearance each time.
The exclusive
locking design provides the range-taking capability. Only
five H-Tap insulating catalogue cover numbers
accommodate the range of 6 AWG – 1000 kcmil in
the main and 12 AWG – 500 kcmil in the branch.

For H-Tap Applications
For C-Tap Applications

Cat. No.
Al
H-Taps
Cu
H-Taps
HTC2
63105
–
HTC2S
–
CHT814-10
HTC40
63110
63118
63125
63140
CHT214-9
CHT250214-8
CHT2514-7
CHT2502-6
HTC500
63148
63160
CHT50010-5/CHT50040-4
CHT75010-3/CHT750350-2
HTC1000L
63170
–
HTC1000
63180/63169
CHT750350-1F

Cat. No.
C-Taps
Colour
Code
HTC40
54720
Brown
54725
Green
54730
Pink
54755
Blue
54760
Brown
HTC40L2
54735
Black
54740
Orange
54745
Purple
54750
Yellow
HTC500
54765
Pink
54770
Black
54775
Yellow
54780
White
54785
–
HTC1000
54790

B69www.tnb.ca

Color-Keyed. Parallel Splices offer conductor-splicing solutions for hundreds of OEM,
utility and communications applications. They’re especially well suited for use in the
manufacturing, repair and servicing of windings for transformers, motors, generators and
turbines. Rely on them for excellent reliability, long-term performance and a CSA certified
connection at a low-installed cost.

. Accommodate multiple wire sizes from 22 AWG to 500 kcmil for application flexibility
. Simple extruded-tube design for ease of use
. Chamfered barrel ends eliminate high-voltage corona and partial discharge failures
Ideal for Use in Transformer and Motor/Turbine Windings!
Compression Connector System
Parallel Splices
Color-Keyed.
. Easy to install with standard compression crimp tools
. 99.9% pure copper for low resistance and high conductivity – tin-plated for corrosion resistance
. Certified for 600 V
Tools

Cable
Range Tools
#8 WT-115A, TBM8-750MI, TBM8-780BSCR
#6 TBM8-780M-I, TBM*-750BSCR, ERG2008 (6 AWG die)
#4 – 700 TBM8-780M-1, TBM*-750BSCR
800 – 900 TBM15I with die 15600X and 15615X
1000 TBM15I with die 15600X and 15604X

Cat. No. Min. Wire
Range (AWG)
Max. Wire
Range (AWG)
Cir. Mil
Range*
Length
(in.)
O.D.
(in.)
I.D.
(in.)
Std.
Pkg.
540008 #10 & #14 (2) #10 13,000–20,800 0.375 0.260 0.180
5000
540006 (2) #10 & #14 (2) #10 & (3) #14 20,800–33,100 0.500 0.365 0.266
540004 (2) #8 & #14 (2) #6 33,100–52,600 0.531 0.410 0.302
2500
540002 (3) #8 & #14 (2) #4 52,600–83,700 0.640 0.521 0.396
540010 (6) #8 (2) #4 & (1) #6 83,700–119,500 0.750 0.571 0.446
1000
540020 (3) #4 #1 & #2 119,500–150,500 0.750 0.632 0.507
540030 (4) #4 (2) #1 & (2) #10 150,500–190,000 0.750 0.701 0.564
500
540040 (3) #2 1/0 & (3) #4 190,000–231,100 0.770 0.766 0.629
540250 3/0 & (4) #8 3/0 & (8) #8 231,100–300,000 1.063 0.926 0.749 250
540300 2/0 & (4) #4 300 & (3) #6 300,000–380,000 1.125 1.100 0.882
100
540400 250 & (5) #6 4/0 & (4) #2 380,000–478,000 1.250 1.200 0.956
540500 400 & (3) #6 250 & (13) #6 478,000–600,000 1.438 1.330 1.060 50
540600 (2) 2/0 & (2) 3/0 (2) 4/0 & (2) 2/0 601,800–689,400 1.500 1.500 1.187
60540700 350, 4/0 & 1/0 (3) 4/0 & (1) 1/0 667,100–740,300 1.531 1.550 1.253
540800 (7) 1/0 250, (2) 3/0 & (2) 2/0 738,500–851,800 1.562 1.650 1.353
540900 500 & 350 (2) 350 & (1) 250 850,000–950,000 1.625 1.750 1.453
30
541000 (2) 350 & (1) 250 (2) 500 & (1) 3/0 950,000–1,167,800 1.625 1.875 1.578

* The total combined cross-sectional area of all wires must be within the circular mil range for the splice.
B70 www.tnb.ca

Compression Connector System
Heavy-Duty Battery
Connectors and Tools
Tin-Plated Straight Battery Connectors
Color-Keyed. Compression Connector System
Heavy-Duty Battery
Connectors and Tools
Tin-Plated Straight Battery Connectors
Color-Keyed.
Cat. No. BULK
Cat. No.
SAE Cable
Size Description I.D. O.D. Pkg.
Qty.
Bulk
Pkg.
Qty.
Colour
Code
BAC4SUBT BAC4SUBT-C 4 Gauge
Straight Universal
0.261 0.430
5 100
Grey
BAC2SUBT BAC2SUBT-C 2 Gauge 0.340 0.550 Green
BAC1SUBT BAC1SIBT-C 1 Gauge 0.340 0.550 Pink
BAC10SUBT BAC10SUBT-C 1/0 Gauge 0.455 0.625 Black
BAC20SUBT BAC20SUBT-C 2/0 Gauge 0.502 0.676 Orange
BAC30SUBT BAC30SUBT-C 3/0 Gauge 0.530 0.730 Purple
BAC40SUBT BAC40SUBT-C 4/0 Gauge 0.600 0.844 Yellow
BAC4SPBT BAC4SPBT-C
4 Gauge
Straight Positive 0.261 0.430
GreyBAC4SNBT BAC4SNBT-C Straight Negative 0.261 0.430
BAC2SPBT BAC2SPBT-C
2 Gauge
Straight Positive 0.340 0.550
Green
BAC2SNBT BAC2SNBT-C Straight Negative 0.340 0.550
BAC1SPBT BAC1SPBT-C
1 Gauge
Straight Positive 0.340 0.550
Pink
BAC1SNBT BAC1SNBT-C Straight Negative 0.340 0.550
BAC10SPBT BAC10SPBT-C
1/0 Gauge
Straight Positive 0.455 0.625
Black
BAC10SNBT BAC10SNBT-C Straight Negative 0.455 0.625
BAC20SPBT BAC20SPBT-C
2/0 Gauge
Straight Positive 0.502 0.676
OrangeBAC20SNBT BAC20SNBT-C Straight Negative 0.502 0.676
BAC30SPBT BAC30SPBT-C
3/0 Gauge
Straight Positive 0.530 0.730
PurpleBAC30SNBT BAC30SNBT-C Straight Negative 0.530 0.730
BAC40SPBT BAC40SPBT-C
4/0 Gauge
Straight Positive 0.600 0.844
Yellow
BAC40SNBT BAC40SNBT-C Straight Negative 0.600 0.844

Material: High-Conductivity Copper

Finish: Electro-Tin Plated
Installing
Tools: TBM5-SV, TBM5V, TBM8250S

Material: High-Conductivity Copper

Finish: Electro-Tin Plated
Installing
Tools: TBM5-SV, TBM5V, TBM8250S

Tin-Plated Flag Battery Connectors

Cat. No. BULK
Cat. No.
SAE Cable
Size Description I.D. O.D. Pkg.
Qty.
Bulk
Pkg. Qty.
Colour
Code
BAC10FU BAC10FNBL 1/0 Gauge
Flag Universal
0.455
0.502
0.625
0.676
5 100
Black
BAC20FU BAC20FNBL 2/0 Gauge Orange
BAC30FU BAC30FNBL 3/0 Gauge 0.530 0.730 Purple
BAC40FU BAC40FNBL 4/0 Gauge 0.600 0.844 Yellow
BAC10FPBT BAC10FPBT-C
1/0 Gauge
Flag Positive 0.455 0.625
Black
BAC10FNBT BAC10FNBT-C Flag Negative 0.455 0.625
BAC20FPBT BAC20FPBT-C
2/0 Gauge
Flag Positive 0.502 0.676
OrangeBAC20FNBT BAC20FNBT-C Flag Negative 0.502 0.676
BAC30FPBT BAC30FPBT-C
3/0 Gauge
Flag Positive 0.530 0.730
Purple
Yellow
BAC30FNBT BAC30FPBT-C Flag Negative 0.530 0.730
BAC40FPBT BAC40FPBT-C
4/0 Gauge
Flag Positive 0.600 0.844
BAC40FNBT BAC40FNBT-C Flag Negative 0.600 0.844

2.38 Min.
I.D.
O.D.
B71www.tnb.ca

Heavy-Duty Battery
Connectors and Tools
Compression Connector System
Cat. No. BULK
Cat. No.
SAE
Cable
Size
Description I.D. O.D. Pkg.
Qty.
Bulk
Pkg.
Qty.
Colour
Code
BAC10ERNBT BAC10ERNBT-C
1/0 Gauge
Right Elbow–Negative 0.455 0.625
5 100
Black
BAC10ERPBT BAC10ERPBT-C Right Elbow–Positive 0.455 0.625
BAC20ERNBT BAC20ERNBT-C
2/0 Gauge
Right Elbow–Negative 0.502 0.676
OrangeBAC20ERPBT BAC20ERPBT-C Right Elbow–Positive 0.502 0.676
BAC30ERNBT BAC30ERNBT-C
3/0 Gauge
Right Elbow–Negative 0.530 0.730
PurpleBAC30ERPBT BAC30ERPBT-C Right Elbow–Positive 0.530 0.730
BAC40ERNBT BAC40ERNBT-C
4/0 Gauge
Right Elbow–Negative 0.600 0.844
Yellow
BAC40ERPBT BAC40ERPBT-C Right Elbow–Positive 0.600 0.844
BAC10ELNBT BAC10ELNBT-C
1/0 Gauge
Left Elbow–Negative 0.455 0.625
Black
BAC10ELPBT BAC10ELPBT-C Left Elbow–Positive 0.455 0.625
BAC20ELNBT BAC20ELNBT-C
2/0 Gauge
Left Elbow–Negative 0.502 0.676
OrangeBAC20ELPBT BAC20ELPBT-C Left Elbow–Positive 0.502 0.676
BAC30ELNBT BAC30ELNBT-C
3/0 Gauge
Left Elbow–Negative 0.530 0.730
PurpleBAC30ELPBT BAC30ELPBT-C Left Elbow–Positive 0.530 0.730
BAC40ELNBT BAC40ELNBT-C
4/0 Gauge
Left Elbow–Negative 0.600 0.844
Yellow
BAC40ELPBT BAC40ELPBT-C Left Elbow–Positive 0.600 0.844
Tin-Plated Elbow Battery Connectors
Color-Keyed.
Heavy-Duty Battery
Connectors and Tools
Compression Connector System
Cat. No. BULK
Cat. No.
SAE
Cable
Size
Description I.D. O.D. Pkg.
Qty.
Bulk
Pkg.
Qty.
Colour
Code
BAC10ERNBT BAC10ERNBT-C
1/0 Gauge
Right Elbow–Negative 0.455 0.625
5 100
Black
BAC10ERPBT BAC10ERPBT-C Right Elbow–Positive 0.455 0.625
BAC20ERNBT BAC20ERNBT-C
2/0 Gauge
Right Elbow–Negative 0.502 0.676
OrangeBAC20ERPBT BAC20ERPBT-C Right Elbow–Positive 0.502 0.676
BAC30ERNBT BAC30ERNBT-C
3/0 Gauge
Right Elbow–Negative 0.530 0.730
PurpleBAC30ERPBT BAC30ERPBT-C Right Elbow–Positive 0.530 0.730
BAC40ERNBT BAC40ERNBT-C
4/0 Gauge
Right Elbow–Negative 0.600 0.844
Yellow
BAC40ERPBT BAC40ERPBT-C Right Elbow–Positive 0.600 0.844
BAC10ELNBT BAC10ELNBT-C
1/0 Gauge
Left Elbow–Negative 0.455 0.625
Black
BAC10ELPBT BAC10ELPBT-C Left Elbow–Positive 0.455 0.625
BAC20ELNBT BAC20ELNBT-C
2/0 Gauge
Left Elbow–Negative 0.502 0.676
OrangeBAC20ELPBT BAC20ELPBT-C Left Elbow–Positive 0.502 0.676
BAC30ELNBT BAC30ELNBT-C
3/0 Gauge
Left Elbow–Negative 0.530 0.730
PurpleBAC30ELPBT BAC30ELPBT-C Left Elbow–Positive 0.530 0.730
BAC40ELNBT BAC40ELNBT-C
4/0 Gauge
Left Elbow–Negative 0.600 0.844
Yellow
BAC40ELPBT BAC40ELPBT-C Left Elbow–Positive 0.600 0.844
Tin-Plated Elbow Battery Connectors
Color-Keyed.
Material: High-Conductivity Copper

Finish: Electro-Tin Plated
Installing
Tools: TBM5-SV, TBM5V, TBM8250S

Material: High-Conductivity Copper
Finish: Lead-Plated
Installing

Tools: TBM5-SV or TBM5V

Stackable Battery Connectors — Lead-Plated

Cat. No. BULK
Cat. No.
SAE
Cable
Size
A
±.040
M
±.020
W
±.020
C
±.020
E
±.010
Stud
Size
Pkg.
Qty.
Bulk
Pkg.
Qty.
Colour
Code
BAC438 273-31853-1 4 Gauge 1.46 (37.0) 1.14 (29.0) 0.62 (15.6) 0.75 (19.1) 0.37 (9.3)
3/8 10 100
Grey
BAC238 273-31853-2 2 Gauge 1.78 (45.1) 1.40 (35.6) 0.68 (17.1) 0.85 (21.6) 0.47 (11.9) Green
BAC138 273-31853-3 1 Gauge 1.88 (47.6) 1.50 (38.1) 0.75 (44.5) 0.95 (24.1 0.52 (13.2) Pink
BAC1038 273-31853-4 1/0 Gauge 1.93 (48.9) 1.55 (39.4) 0.83 (21.0) 1.00 (25.4) 0.57 (14.5) Black
BAC2038 273-31853-5 2/0 Gauge 2.11 (53.6) 1.65 (41.8) 0.93 (23.6) 1.10 (27.9) 0.63 (16.1) Orange
BAC3038 273-31853-6 3/0 Gauge 2.03 (51.4) 1.65 (41.9) 1.03 (26.0) 1.10 (27.9) 0.70 (17.8) Purple
BAC4038 273-31853-7 4/0 Gauge 2.23 (57.8) 1.90 (48.3) 1.03 (26.0) 1.35 (34.3) 0.77 (19.5) Yellow

ORANGE2/0 BATT
ORANGE
2/0 BATT
..
.
.
.
B72 www.tnb.ca

Compression Connector System
Starter Lugs — Tin-Plated
Cat. No. BULK
Cat. No.
SAE Cable
Size
Stud
Size (in.)
A
±04
B
±02
C
±02
D
±02
Pkg.
Qty.
Bulk
Pkg. Qty.
Colour
Code
BAL414 273-31852-1
4 Gauge
1/4 140 52 40 115
10
100 GreyBAL4516 273-31852-2 5/16 145 61 363 114
BAL438 273-31852-3 3/8 145 61 6 114
BAL2516 –
2 Gauge
5/16 159 69 40 1258 –
GreenBAL238 273-31852-4 3/8 178 67 55 140
100
BAL212 273-31852-5 1/2 177 76 54 140
BAL1516 –
1 Gauge
5/16 183 76 49 150 –
PinkBAL138 273-31852-6 3/8 185 75 55 150
100
BAL112 273-31852-7 1/2 220 75 75 170
BAL10516 –
1/0 Gauge
5/16 192 83 50 150 –
BlackBAL1038 273-31852-8 3/8 193 83 55 155
100
BAL1012 273-31852-9 1/2 197 88 53 153
BAL20516 –
2/0 Gauge
5/16 206 93 50 160 –
OrangeBAL2038 273-31852-10 3/8 211 93 55 165
100
BAL2012 273-31852-11 1/2 211 93 55 165
BAL30516 –
3/0 Gauge
5/16 216 103 55 165 –
PurpleBAL3038 273-31852-12 3/8 203 103 55 165
100
BAL3012 273-31852-13 1/2 235 103 75 185
BAL40516 –
4/0 Gauge
5/16 240 113 59 184 –
Yellow BAL4038 273-31852-14 3/8 228 112 55 190
100
BAL4012 273-31852-15 1/2 260 112 75 210
Heavy-Duty Battery
Connectors and Tools
Color-Keyed.
Cat. No. BULK
Cat. No.
SAE Cable
Size
Stud
Size (in.)
A
±04
B
±02
C
±02
D
±02
Pkg.
Qty.
Bulk
Pkg. Qty.
Colour
Code
BAL414 273-31852-1
4 Gauge
1/4 140 52 40 115
10
100 GreyBAL4516 273-31852-2 5/16 145 61 363 114
BAL438 273-31852-3 3/8 145 61 6 114
BAL2516 –
2 Gauge
5/16 159 69 40 1258 –
GreenBAL238 273-31852-4 3/8 178 67 55 140
100
BAL212 273-31852-5 1/2 177 76 54 140
BAL1516 –
1 Gauge
5/16 183 76 49 150 –
PinkBAL138 273-31852-6 3/8 185 75 55 150
100
BAL112 273-31852-7 1/2 220 75 75 170
BAL10516 –
1/0 Gauge
5/16 192 83 50 150 –
BlackBAL1038 273-31852-8 3/8 193 83 55 155
100
BAL1012 273-31852-9 1/2 197 88 53 153
BAL20516 –
2/0 Gauge
5/16 206 93 50 160 –
OrangeBAL2038 273-31852-10 3/8 211 93 55 165
100
BAL2012 273-31852-11 1/2 211 93 55 165
BAL30516 –
3/0 Gauge
5/16 216 103 55 165 –
PurpleBAL3038 273-31852-12 3/8 203 103 55 165
100
BAL3012 273-31852-13 1/2 235 103 75 185
BAL40516 –
4/0 Gauge
5/16 240 113 59 184 –
Yellow BAL4038 273-31852-14 3/8 228 112 55 190
100
BAL4012 273-31852-15 1/2 260 112 75 210
Heavy-Duty Battery
Connectors and Tools
Color-Keyed.
Splices (Two-Way Connectors)

Material: High-Conductivity Copper
Finish: Electro-Tin Plated
Installing

Tools: TBM5-SV or TBM5V

Material: High-Conductivity Copper
Finish: Electro-Tin Plated
Installing

Tools: TBM5-SV or TBM5V

“Y” Splices

Material: High-Conductivity Copper
Finish: Electro-Tin Plated
Installing

Tools: TBM5-SV or TBM5V
Installing
Covers: AC5X3

Cat. No. BULK
Cat. No.
SAE Cable
Size
Pkg.
Qty.
Bulk
Pkg. Qty.
Colour
Code
BAS4 273-31852-16 4 Gauge
10 100
Grey
BAS2 273-31852-17 2 Gauge Green
BAS1 273-31852-18 1 Gauge Pink
BAS10 273-31852-19 1/0 Gauge Black
BAS20 273-31852-20 2/0 Gauge Orange
BAS30 273-31852-21 3/0 Gauge Purple
BAS40 273-31852-22 4/0 Gauge Yellow

Cat. No. Strip
Cable Size
SAE Cable
Size
Length
(in.)
Colour
Code
BASY20 2/0–(2)2 2/0 Gauge Orange
BASY3 3/0–(2)1 3/0 Gauge 3/4 Purple
BASY40 4/0–(2)1/0 4/0 Gauge Yellow

B73www.tnb.ca

Compression Connector System
Battery/Starter Cables
Abrasion-resistant and engineered for optimum
performance at both high and low temperatures
. Fine flexible copper rope stranding PVC jacket conforms to SAE J1127 specifications
. Layer of paper separates insulation from copper, providing easy stripping
with no stranding damage
Heavy-Duty Battery
Connectors and Tools
Color-Keyed. Compression Connector System
Battery/Starter Cables
Abrasion-resistant and engineered for optimum
performance at both high and low temperatures
. Fine flexible copper rope stranding PVC jacket conforms to SAE J1127 specifications
. Layer of paper separates insulation from copper, providing easy stripping
with no stranding damage
Heavy-Duty Battery
Connectors and Tools
Color-Keyed.
Material: High-Conductivity Copper . Temperature-rated for 80oC
Finish: Electro-Tin Plated . Flexibility ideal for tight spaces and cold environments
Installing . Color-Keyed. markings for fast and accurate identification
Tools: TBM5-SV or TBM5V . Marked in 1-ft. increments for easy measurement
. Available in red or black jacket colour

Cat. No. Strip
Cable Size
Cable
Length
Cable
Colour
BC4-100 4 Gauge
100 ft. Coil
Black
BC2-100 2 Gauge
BC1-100 1 Gauge
BC10-100 1/0 Gauge
BC20-100 2/0 Gauge
BC30-100 3/0 Gauge
BC40-100 4/0 Gauge
BC4-1000 4 Gauge 1000 ft. Coil
BC2-500 2 Gauge
500 ft. Coil
BC1-500 1 Gauge
BC10-500 1/0 Gauge
BC20-500 2/0 Gauge
BC30-500 3/0 Gauge
BC40-500 4/0 Gauge
BC4-1000R 4 Gauge 1000 ft. Coil
Red
BC2-500R 2 Gauge
500 ft. Coil
BC1-500R 1 Gauge
BC10-500R 1/0 Gauge
BC20-500R 2/0 Gauge
BC30-500R 3/0 Gauge
BC40-500R 4/0 Gauge

Cat. No. Strip
Cable Size
Cable
Length
Cable
Colour
BC4-25 4 Gauge
25 ft. Coil
Black
BC2-25 2 Gauge
BC1-25 1 Gauge
BC10-25 1/0 Gauge
BC20-25 2/0 Gauge
BC30-25 3/0 Gauge
BC40-25 4/0 Gauge
BC4-25R 4 Gauge
Red
BC2-25R 2 Gauge
BC1-25R 1 Gauge
BC10-25R 1/0 Gauge
BC20-25R 2/0 Gauge
BC30-25R 3/0 Gauge
BC40-25R 4/0 Gauge

Heavy-Duty Battery Cable

Specially designed for demanding industrial
and OEM requirements

. 105oC Temperature-rated and UL recognized
. Heavier PVC jacket conforms to SAE J1127 specifications
. Color-Keyed. markings for fast and accurate identification
. Marked in 1-ft. increments for easy measurement
.
Layer of paper separates insulation from copper for easy stripping
with no strand damage
. 600 V rated available in bulk only
. Application-specific – To order, contact your Regional Sales offices
B74 www.tnb.ca

Compression Connector System
Contact Tool Service for replacement blades.
TBM5-SV, TBM5V
Crimping Tools
Cat. No. Description
364RF
. Cuts cable up to 500 kcmil
. Fiberglass handles and carbon steel blades
. For copper and aluminum cable only
BCT840, BCT840S
Heavy-Duty Battery
Connectors and Tools
Color-Keyed. Compression Connector System
Contact Tool Service for replacement blades.
TBM5-SV, TBM5V
Crimping Tools
Cat. No. Description
364RF
. Cuts cable up to 500 kcmil
. Fiberglass handles and carbon steel blades
. For copper and aluminum cable only
BCT840, BCT840S
Heavy-Duty Battery
Connectors and Tools
Color-Keyed.
Cat. No. Description
BCT840
BCT840S
. Adjustable die crimping tools for Color-Keyed. cast and tubular connectors
. The single die is an integral part of the tool; no dies to lose or misplace
. Available with Shure Stakemd mechanism to insure a complete crimp every
time (BCT840S)
. Crimp casting and tubular connectors ranging from #4 AWG to 4/0 AWG.
TBM5V . Heavy-Duty crimping tool including dies for #8 AWG–4/0 battery connectors,
lugs and splices
TBM5-SV . Available with Shure Stakemd mechanism to insure a complete crimp every
time (TBM5S)

Cable Cutter

Cable Stripper

Cat. No. Description
BCS8-40
. Cable stripper for cable #8 AWG–4/0 battery cable
. Replacement blade provided in the handle

B75www.tnb.ca

Compression Connector System
Kopr-Shieldmd Joint Compound
Accessories and
Miscellaneous Hardware
Color-Keyed. Compression Connector System
Kopr-Shieldmd Joint Compound
Accessories and
Miscellaneous Hardware
Color-Keyed.
Use Kopr-Shieldmd Compound for battery lugs and
cables to:

. Prevent “green scourge” corrosion
. Reduce resistance
. Ease terminal installation and removal
Use Kopr-Shieldmd Compound for raceways to:

. Lubricate for ease of assembly and disassembly
.
Improve grounding continuity (exceeds code
requirements)
Use Kopr-Shieldmd Compound for fuse clips to:

. Eliminate hot spots for even heat distribution
.
Prevent oxidation by preventing carbon path
formation
.
Lubricate for easy installation and removal
of fuses
Use Kopr-Shieldmd Compound for wiping contacts,
drum switches and slip rings to:

. Prevent galling, burning, pitting and discoloration
. Suppress arching and dissipation of coronas
. Lubricate for ease of operation
Copper colloidal surface treatment protects, lubricates and enhances
conductivity of all electrical connections

.
Unique, homogenized blend of pure, polished colloidal copper, rust and corrosion inhibitors
.
Simultaneously protects, lubricates and enhances conductivity of mating surfaces
.
Extremely adhesive compound flows smoothly into uneven contours and voids, ensuring
easy application and complete, positive proctection and lubrication

.
Won’t settle-out, thin, thicken, harden or dry out under the most severe environmental
conditions
.
Excellent temperature characteristics– can be brushed on at -45.5oC (-50oF) to 121oC (250oF)
(other compounds either turn solid or run like water at these extremes) and remains intact at
short terms even at 980oC (1,800oF)
Good connections are one of the most important aspects of electrical work. Mechanics
know how much downtime is caused when fluids or oils leak into the raceway system or
when they have to look for a weak link in a ground system caused by a high-resistance
connection. Mechanics also know how much time is spent keeping contacts, switches,
lugs and other connectors clean or replacing parts because of “green scourge” buildup.
Thomas & Betts has the solution to improve connections made in thousands of electrical
and raceway installations made each day by electricians everywhere. Kopr-Shieldmd
Compound may be used to advantage in all electrical installations. When the environment
is hostile to electrical and mechanical connections, Kopr-Shieldmd Compound is a must!

Cat. No. Description Std. Pkg. Weight
lb. / C
201-31879 1-1/2 oz. Container with Brush 96 11.46
201-31879-1 4 oz. Container with Brush 24 38.54
CP8-TB 8 oz. Container with Brush 12 64.58
CP16 16 oz. Container with Brush 12 120.83
CP128 1 Gallon Can 4 952.00

ALUMA-SHIELDmd Aluminum Joint Compound

Cat. No. Contents
21059 Squeeze Bottle, Pt.
AP8 8 oz. Brush Cap Can
M53 5 Gallon Can

For aluminum cable connections; contains fine zinc particles which break through oxide film
on cable strands upon compression of connection; ensures a low resistance contact and
seals out air and moisture.

B76 www.tnb.ca

Compression Connector SystemBelleville Compression WashersAccessories and
Miscellaneous HardwareColor-Keyed.Compression Connector SystemBelleville Compression WashersAccessories and
Miscellaneous HardwareColor-Keyed.
For tight, secure bus-bar connections

Cat. No.
Bolt
Size
(in.)
Dimensions in. (mm)
Flat Washer
Belleville Washer
O.D.
Thickness
O.D.
Thickness
Belleville Compression Washers Plus Flat Washer
60800B
1/4
0.75 (19.1)
0.07 (1.8)
0.69 (17.5)
0.06 (1.5)
60801B
5/16
0.88 (22.1)
0.07 (1.8)
0.81 (20.6)
0.07 (1.8)
60802B
3/8
1.00 (25.4)
0.08 (2.0)
0.94 (23.9)
0.08 (2.0)
60803B
1/2
1.25 (31.8)
0.11 (2.8)
0.81 (20.6)
0.10
Belleville Compression Washers ONLY
60800-TB
1/4
–
–
0.69 (17.5)
0.06 (1.5)
60801-TB
5/16
0.81 (20.6)
0.07 (1.8)
60802-TB
3/5
0.94 (23.9)
0.08 (2.0)
60803-TB
1/2
0.81 (20.6)
0.10 (2.5)
60804-TB
5/8
1.50 (38.1)
0.11 (2.8)

Note:
Ordering quantity must be in unit quantities and multiples thereof. The Belleville washer should be installed with a larger flat washer
to spread the high stresses of the compression washer edges over a large area of the lug and/or bus bar.

Steel or Copper Stud
Compression Washer

Nut

Plated Mild Steel

Tin or Cadmium-Plated Mild
Steel Flat Washer

Aluminum Lug
Tin-Plated

.
Essential when bolting aluminum lugs and
connectors to bus bars with steel or brass
hardware
.
Maintain constant pressure in heavy-duty,
high-temperature applications
.
Available with or without flat washer
When bolting aluminum lugs and
connectors to bus bars with steel or brass
hardware, the recommended practice to
ensure a tight connection is to use a
Belleville spring washer on top of a flat
washer under the bolt head or nut. For
heavy-duty service where the heat rise is
expected to exceed 30oC above ambient,
this procedure maintains constant
pressure as the connector metals expand
and contract with temperature changes.

Dragon Toothmd
Transition Washers

Quick, dependable and versatile!

.
Connect copper-to-aluminum, copper-to-copper or
aluminum-to-aluminum component
.
Toothed surface penetrates aluminum and copper oxides
.
Lower installed cost – no need to grind aluminum surfaces,
apply compounds or use spring-type washers
Cat. No.
Size (in.)
Bolt Torque in lb.
DTW14
1/4
50–80
DTW516
5/16
125–160
DTW38
3/8
160–240
DTW12
1/2
390–540
DTW58
5/8
540–730

B77www.tnb.ca

Compression Connector System
Accessories and
Miscellaneous Hardware
Color-Keyed.
Accessories and
Miscellaneous Hardware
Color-Keyed.
Cat. No.
Diameter and Threads per inch Length
(in.)
1/4 in.–20 5/16 in.–18 3/8 in.–16 1/2 in.–13
Type BB — Silicon Bronze Hex Head Bolts
25100BB-C 31100BB-C 37100BB-C 50100BB-C 1
–
31125BB-C 37125BB-C 50125BB-C 1-1/4
31150BB-C 37150BB-C 50150BB-C 1-1/2
31175BB-C 37175BB-C 50175BB-C 1-3/4
32100BB-C 37200BB-C 50200BB-C 2
25225BB-C 31225BB-C 37225BB-C 50225BB-C 2-1/4
–
31250BB-C 37250BB-C 50250BB-C 2-1/2
31275BB-C 37275BB-C 50275BB-C 2-3/4
31300BB-C 37300BB-C 50300BB-C 3
– 37325BB-C 50325BB-C 3-1/4
– 37350BB-C 50350BB-C 3-1/2
Type HN — Silicon Bronze Hex Nuts
14010HN-C 31010HN-C 37010HN-C 50010HN-C –

For tin-plated silicon bronze hardware, add suffix P to cat. no.
Bolts 2 in. long or less have full thread; longer bolts 2 in. of thread, except 1/4 in.–20 bolts have 1/4 in. min. thread.

Cat. No. Bolt Size (in.) O.D. (in.) I.D. (in.) Thickness (in.) Height (in.)
Type SW — Silicon Bronze Split Lock Washers
14030SW-C 1/4
– – – –
31030SW-C 5/16
37030SW-C 3/8
50030SW-C 1/2
Type FW — Silicon Bronze Flat Washers
14040FW-C 1/4 1/4 11/16 0.260 0.040
31040FW-C 5/16 5/16 7/8 0.336 0.064
37040FW-C 3/8 3/8 1 0.395 0.064
50040FW-C 1/2 1/2 1-1/4 0.562 0.091
Type BW – Belleville Compression Washer 304 Series Stainless Steel
50050BW-C 1/2 1-1/8 17/32 0.062 1/8

B78 www.tnb.ca

Blackburn. Compression Connector System
Sealants and Lubricants
Accessories and
Miscellaneous Hardware
Blackburn. Compression Connector System
Sealants and Lubricants
Accessories and
Miscellaneous Hardware
Type CT — CONTAX. Oxide
Inhibiting Coumpound

. Seals electrical connections from oxygen and moisture
. Non-water soluble, non-petroleum based polymer grease
. Nontoxic, will not irritate the skin
.
Service temperature to 238oC (460oF) can be applied
in -18oC (0oF) weather
Cat. No. Description
CTA 1/2 oz. Package
CTB 4 oz. Plastic Bottle
CTB8 8 oz. Plastic Bottle
CTQ Quart Can
CTG Gallon Can

Type DX — Duct Seal

.
Seals around junction boxes, flashings, service mast entries, service
cable entries and countless other applications
.
Easy to use, forms around irregular surfaces and
configurations
. Highly resistant to cracking, drying and shrinking
. Cuts and trims easily
. Can be painted immediately after application
. Grey colour
. No unpleasant odor
. -6.7°C to 100°C (20°F to 212°F) workable
temperature range
. -40°C to 121°C (-40°F to 250°F) service

temperature range

. Contains no asbestos
Cat. No. Description
DX-1 1 lb. Slug
DX-5 5–1 lb. Slugs
DX-5S 5 lb. Slug

Silicone Lubricant for High
Voltage Electrical Work

Cat. No. Description Pkg. Qty.
2012 2 grams 250 tubes
2015 5 grams 100 tubes
SL5 5 oz./142 grams 12 tubes